Latch Assembly with Automatic Locking and Fire Resistance

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Solution Overview

Problem

Existing double door latch assemblies face issues with reliable automatic locking, as latches can be damaged by improper alignment or heat deformation during fires, leading to potential door opening and fire spread.

Innovation Solution

A latch assembly design featuring a base with movement grooves and engagement holes, a movable member with sliding grooves, and a spring mechanism that automatically aligns and locks the latch with the door frame or ground grooves, preventing damage and maintaining the locked position even during fires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the follower door is not completely closed before closing the primary door, then the second and third latches cannot be moved to the exact latching positions, but this leads to damage to the upper and lower latch assemblies

Engineering Contradiction:
Improveease of closing primary doorVSAvoidlatch assembly damage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A rubber buffer is provided at the end of the actuation latch. When the follower door is not completely closed and the actuation latch contacts the primary door, the rubber buffer absorbs the impact and prevents damage to the latch assembly. This cushioning mechanism allows the primary door to be closed at any time without risking damage to the latch components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the latches are made of heat-resistant material to prevent deformation during fires, then the reliability during fires is improved, but the cost and manufacturing complexity increase

Engineering Contradiction:
Improvefire resistanceVSAvoidmaterial selection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The latch assembly is divided into two functional parts with different material properties: the actuation latch uses a soft, heat-resistant material (such as high-temperature plastic or rubber) that maintains flexibility and resistance during fires, while the second and third latches use hard, heat-resistant materials (such as metal) for structural strength and engagement. This segmentation allows each component to be optimized for its specific function while maintaining overall fire resistance.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the actuation latch is made soft to prevent damage during improper alignment, then the latch assembly reliability is improved, but the locking strength may be reduced

Engineering Contradiction:
Improvedamage preventionVSAvoidlocking strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The latch system uses different material hardness for different components: the actuation latch is made of soft material (rubber or high-temperature plastic) to absorb impact and prevent damage during improper alignment, while the second and third latches are made of hard material (metal) to provide sufficient locking strength when engaged with the grooves in the door frame and ground.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The latch assembly incorporates composite construction with the actuation latch made of soft, resilient material and the engagement latches made of hard, strength-providing material. This composite approach allows the system to exhibit both shock-absorbing properties for protection and high strength for secure locking.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS8562032B1Latch assembly with automatic locking function
Publication Date: 2013.10.22 I TEK METAL MFG
  • US8562032B1 patent drawing
  • US8562032B1 patent drawing
  • US8562032B1 patent drawing

AI summary

A latch assembly (10) is mounted to a follower door (275) of a double door (257). When the follower door (275) is closed while a primary door (259) of the double door (257) is closed, an actuation latch (131) of the latch assembly (10) is moved from a releasing position to a pressing position to move a latch (231) of the latch assembly (10) to a latching position engaged in a groove (37, 300) in a door frame (31) or in the ground (299). When the actuation latch (131) is moved from the releasing position to the pressing position while the follower door (275) is not in the closed position, the latch (231) is retained in an unlatching position, avoiding damage to the latch assembly (10).