Latching AC Power Switch for Zero-Standby Supply Connection

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Solution Overview

Problem

Existing power supply units waste electrical power and pose a fire hazard due to residual current when left connected to AC mains, and prior solutions either consume power or decrease efficiency.

Innovation Solution

A power supply assembly comprising a power supply unit, a power connection control unit, and an AC controllable switch that connects and disconnects AC power without consuming electrical power, using a latching relay with low energy control signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power supply unit is left permanently connected to AC mains, then the device is ready to power immediately, but residual current flows causing electrical power waste and fire hazard

Engineering Contradiction:
Improvereadiness to powerVSAvoidresidual current waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent extracts the power connection from the always-on state by introducing a controllable switch that physically disconnects the power supply unit from AC mains when not in use. This extraction eliminates the residual current flow path while maintaining the ability to quickly reconnect when needed, resolving the contradiction between readiness and energy waste.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements dynamic switching capability that allows the power connection state to change between connected and disconnected based on usage requirements. The controllable switch enables the system to transition from a static always-connected state to a dynamic state where connection is maintained only when needed, eliminating residual current while preserving rapid readiness.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If a mechanical switch is used to disconnect AC power, then residual current is eliminated, but the switch consumes power for operation and decreases efficiency

Engineering Contradiction:
Improveresidual current eliminationVSAvoidswitch operation power consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent employs a controllable switch that requires minimal energy for state changes and then maintains its state without continuous power consumption. The switch operates like a mechanical switch in terms of energy efficiency - requiring only momentary energy input to change state, then maintaining the disconnected state without power, effectively eliminating both residual current and switch operation power waste.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The controllable switch, once actuated to the disconnected position, maintains that state autonomously without requiring continuous power input. The switch serves itself by using its own mechanical or magnetic latching mechanism to maintain the open position, eliminating the need for external power to maintain the disconnected state.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If electronic circuits are used to cut idle current, then residual current is eliminated, but the circuits consume power to operate and decrease efficiency

Engineering Contradiction:
Improveidle current cuttingVSAvoidcontrol circuit power consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent extracts the power disconnection function from electronic control circuits and implements it through a controllable switch that operates with minimal energy. By removing the need for continuous electronic circuit operation to maintain disconnection, the solution eliminates both the residual current and the power consumption associated with control circuits.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces electronic control circuits with a controllable switch that uses mechanical or magnetic principles to maintain the disconnected state. This substitution eliminates the need for continuous electronic power consumption while achieving the same goal of eliminating residual current, as the switch maintains its state through physical rather than electronic means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution completely disconnects the power supply unit from AC mains when not in use, minimizing electrical waste and eliminating fire hazards, while maintaining high efficiency and operational reliability.

Implementation Method 1

the power connection control unit and the AC controllable switch are configured to maintain one of two states without consuming electrical power

Methodology Applied
Scientific EffectMagnetic hysteresis: Hysteresis

Data Source

PatentUS12266944B2Device and method for controlling connection of power supply units to power grid
Publication Date: 2025.04.01 IK INNOVATIONS LLC
  • US12266944B2 patent drawing
  • US12266944B2 patent drawing
  • US12266944B2 patent drawing

AI summary

A power supply assembly is disclosed comprising a power supply unit adapted to provide power to a user's device in accordance with power requirements of the user's device, a power connection control unit and an AC controllable switch, configured to connect and disconnect AC power source from the power supply unit in response to respective control provided by the power connection control unit, wherein the power connection control unit and the AC controllable switch are configured to maintain one of two states without consuming electrical power, wherein the two states of the power connection control unit are set state adapted to switch on the AC controllable switch and unset state adapted to switch off the AC controllable switch and wherein when the power supply assembly is in its unset state it is completely disconnected from the AC power source.