Latching Valve Position Detection via Coil Inductance

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Solution Overview

Problem

Existing valve assembly systems require additional components and complex mechanical connections to detect the position of a valve, which increases cost and complexity, and are ineffective in applications with bleed flows.

Innovation Solution

A latching valve assembly that uses changes in electrical properties, such as coil inductance or current measurements, to determine the open or closed position of the valve without the need for physical switches or mechanical connections, utilizing a solenoid with a latching mechanism and a separate coil to enhance signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical sensing systems (reed switch, MR position sensor, mechanical switch) are used to detect valve position, then position detection is achieved, but device complexity and cost increase due to additional components

Engineering Contradiction:
Improvevalve position detectionVSAvoidcomponent count
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical sensing systems (reed switches, MR position sensors, mechanical switches) with an electrical property-based detection method. The solenoid coil's electrical properties (inductance, resistance, current) are measured to determine valve position, eliminating the need for separate mechanical position sensors and reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The solenoid coil serves dual functions: it actuates the valve by generating magnetic force when energized, and simultaneously serves as the sensing element for position detection by measuring its electrical properties. This multi-functionality eliminates the need for separate actuation and sensing components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If pressure sensor in fuel tank is used to determine valve position, then position detection is achieved, but the approach is ineffective in applications with bleed flows

Engineering Contradiction:
Improvevalve position detectionVSAvoidapplicability to bleed flow systems
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces pressure-based detection with electrical property-based detection. By measuring the solenoid coil's inductance, resistance, or current, the system can determine valve position without relying on pressure changes, making it effective for both sealed and bleed flow applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If physical switches or mechanical connections are used for position detection, then position detection is achieved, but valve hardware complexity and mechanical connection requirements increase

Engineering Contradiction:
Improvevalve position detectionVSAvoidvalve hardware complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent eliminates physical switches and mechanical connections for position detection by using electrical measurements of the solenoid coil. This reduces mechanical complexity, eliminates wear-prone moving contacts, and simplifies manufacturing requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies valve hardware, reduces component count, and effectively detects valve positions with minimal additional electrical components and software, eliminating the need for complex mechanical connections and physical switches.

Implementation Method 1

a solenoid portion having a magnet path... A voltage pulse is emitted to the solenoid portion

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

This results in a change in coil inductance that is electronically measured in one of the portions of the coil to identify the position of the valve portion

Methodology Applied
Scientific EffectInductance: Inductor

Data Source

PatentUS10253900B2Latching valve assembly having position sensing
Publication Date: 2019.04.09 VITESCO TECHNOLOGIES USA LLC
  • US10253900B2 patent drawing
  • US10253900B2 patent drawing
  • US10253900B2 patent drawing

AI summary

A latching valve assembly which controls the flow of air and purge vapor between a fuel module and a carbon canister, where a change in an electrical property of the latching valve assembly is used to detect whether the latching valve is in the open position or the closed position. The latching valve assembly of the present invention eliminates the need for a physical switch solution, mechanical or non contact solutions, eliminates complexity of valve hardware requirements, and only adds minor electric components and software to identify the latch position. This system eliminates valve complexity and mechanical connections required for electrical conductivity.