Lateral Battery Pack Layout Between Seats for EV Space Efficiency

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Solution Overview

Problem

Existing battery pack layouts in electric vehicles compromise passenger space, vehicle height, and aerodynamic performance, leading to reduced range and increased weight, while conventional seating configurations further restrict packaging space.

Innovation Solution

A compartment is integrated with the vehicle structure behind the seats, configured to house a lateral energy storage module that extends vertically between adjacent seats, forming a torsion box and incorporating reinforcing features to enhance structural integrity and safety, while minimizing exposure to crash zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional underfloor battery pack layout is used, then the energy storage volume is increased, but the passenger space is compromised and vehicle height is increased

Engineering Contradiction:
Improveenergy storage volumeVSAvoidpassenger space
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent transitions from conventional longitudinal underfloor battery placement to a lateral battery module configuration that extends vertically between adjacent seats. This dimensional change allows the battery pack to utilize vertical space rather than horizontal floor space, thereby increasing energy storage volume without compromising passenger space or vehicle height

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If a conventional underfloor battery pack layout is used, then the energy storage volume is increased, but the vehicle height is increased

Engineering Contradiction:
Improveenergy storage volumeVSAvoidvehicle height
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent utilizes the vertical dimension between adjacent seats to house the lateral battery module, rather than extending the battery pack longitudinally under the floor. This approach increases energy storage volume while maintaining the original vehicle height by exploiting previously unused vertical space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If a conventional underfloor battery pack layout is used, then the energy storage volume is increased, but the structural integrity and safety are compromised

Engineering Contradiction:
Improveenergy storage volumeVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The lateral battery module structure serves multiple functions: it provides energy storage while simultaneously acting as a structural reinforcement element. The module is integrated with the vehicle body structure and includes reinforcing features that enhance structural integrity and safety, thereby combining storage and structural support functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of moving object

If conventional seating configurations are used, then the passenger space is optimized, but the packaging space for energy storage is restricted

Engineering Contradiction:
Improvepassenger spaceVSAvoidenergy storage volume
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The patent maintains conventional seating configurations for passenger comfort while exploiting the vertical space between adjacent seats for lateral battery module placement. This dimensional approach allows both passenger space and energy storage volume to be optimized simultaneously by using different spatial dimensions for each function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

5Duration of action of moving object

If the battery pack volume is increased, then the range is improved, but the weight is increased

Engineering Contradiction:
ImproverangeVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The lateral battery module is designed to serve dual purposes: energy storage and structural reinforcement. By integrating the battery module with the vehicle body structure and incorporating reinforcing features, the design reduces the need for additional structural components, thereby mitigating the weight increase that would normally accompany increased battery capacity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4081417B1Vehicle comprising a pack for storing energy
Publication Date: 2026.03.11 PAGE ROBERTS AUTOMOTIVE LTD
  • EP4081417B1 patent drawingFigure 1d~1e
  • EP4081417B1 patent drawingFigure 1f
  • EP4081417B1 patent drawingFigure 2a~2c

AI summary

The invention generally relates to an electric vehicle having an electric motor and a pack for storing energy, said vehicle configured having: at least two passenger seats, including a first seat, and a second seat, positioned behind the front seat and configured to face rearward; and the pack having: a lateral module configured to extend perpendicularly to the longitudinal axis of the vehicle between the first seat and the second seat.