Lateral Current Injection III-V Photonic Crystal Laser

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Solution Overview

Problem

The integration of III-V semiconductor gain materials in silicon photonics platforms for optical interconnects faces challenges such as high threshold current, large footprint, inefficient extraction and coupling, tunability issues, self-heating, and temperature stability, particularly in achieving low-power, high-speed, and large-scale integration of electro-optical devices like lasers and detectors.

Innovation Solution

A lateral current injection electro-optical device is designed with a slab containing structured doped III-V semiconductor layers arranged as two-dimensional photonic crystals, separated by current blocking trenches and an active region, allowing for efficient integration in silicon photonic chips with features like selective regrowth and crystal lattice defects to enhance optical mode efficiency and reduce unwanted recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If vertical current injection laser design is used, then light source functionality is achieved, but footprint and integration density are increased

Engineering Contradiction:
Improvethreshold currentVSAvoidfootprint
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The patent transitions from vertical current injection to lateral current injection geometry, changing the spatial dimension of current flow. This dimensional change allows the laser active region to be confined in the vertical direction while current flows laterally, reducing the footprint area occupied by the device while maintaining low threshold current characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The device structure is segmented into distinct functional regions: separate n-doped and p-doped contact layers, an active region with quantum wells, and current blocking trenches. This segmentation allows independent optimization of each region, enabling lateral current confinement and reduced threshold current while maintaining compact footprint.

Inventive Principle:
Principle #1Segmentation

2Productivity

If III-V semiconductor gain materials are integrated in silicon photonics platforms, then optical interconnect bandwidth is improved, but integration complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveoptical interconnect bandwidthVSAvoidintegration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device is segmented into modular components that can be independently fabricated and then integrated: the III-V laser stack with lateral current injection, current blocking trenches, and silicon photonic waveguides. This modularity simplifies the integration process by allowing each component to be optimized separately before assembly, reducing overall integration complexity while maintaining high bandwidth performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses intermediate structures such as current blocking trenches and selectively regrown layers as mediators between the III-V gain materials and silicon photonic platform. These intermediary elements facilitate clean integration by providing defined interfaces and preventing unwanted interactions between dissimilar materials, thereby reducing manufacturing difficulty.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If doped layers are placed close together, then device footprint is reduced, but unwanted recombination and leakage paths increase

Engineering Contradiction:
ImprovefootprintVSAvoidrecombination and leakage
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces current blocking trenches as intermediary structures between the n-doped and p-doped contact layers. These trenches act as physical barriers that prevent unwanted carrier recombination and leakage paths while allowing the doped layers to remain in close proximity for compact device footprint. The trenches serve as mediators that resolve the conflict between compactness and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful element (unwanted recombination and leakage paths) is extracted by removing material to form current blocking trenches between the doped layers. This extraction eliminates the problematic interaction regions while maintaining the close spacing of doped layers needed for compact footprint, thereby improving reliability without sacrificing area efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

4Area of stationary object

If lateral current injection structure is used, then footprint is reduced, but current confinement and efficiency may deteriorate

Engineering Contradiction:
ImprovefootprintVSAvoidthreshold current
Core Design Contradiction:
Area of stationary objectVSPower

Solution Approach 1:

The lateral current path is segmented by current blocking trenches that divide and confine the current flow laterally. This segmentation ensures that current is concentrated in the active region rather than spreading out, maintaining efficient current confinement and low threshold current despite the lateral injection geometry and reduced footprint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device employs composite material structures combining III-V semiconductor layers with different doping types and properties. The n-doped and p-doped contact layers, along with the active region, form a composite structure that enables effective lateral current confinement through built-in electric fields and material property variations, maintaining power efficiency while achieving compact footprint.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables low threshold current, high-speed operation, efficient optical coupling, tunability, and stable temperature performance, facilitating the integration of electro-optical devices like edge-emitting lasers and detectors in silicon photonic chips with reduced footprint and improved integration capabilities.

Implementation Method 1

an optical mode within the photonic frequency bandgap of the photonic crystal cavity (the photonic crystal cavity has a cavity frequency within this photonic frequency bandgap)

Methodology Applied
Scientific EffectPhotonic bandgap: Photonic Crystal

Data Source

PatentUS10594111B2Lateral current injection electro-optical device with well-separated doped III-V layers structured as photonic crystals
Publication Date: 2020.03.17 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10594111B2 patent drawing
  • US10594111B2 patent drawing
  • US10594111B2 patent drawing

AI summary

A lateral current injection electro-optical device includes a slab having a pair of structured, doped layers of III-V semiconductor materials arranged side-by-side in the slab, the pair including an n-doped layer and a p-doped layer, each of the p-doped layer and the n-doped layer includes a two-dimensional photonic crystal, and a separation section extending between the pair of structured layers, the separation section separates the pair of structured layers, the separation section includes current blocking trenches, and an active region of III-V semiconductor gain materials between the current blocking trenches that form a photonic crystal cavity.