Lateral Doping Gradient Photocatalyst for Solar Water Splitting

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Solution Overview

Problem

Current photocatalytic systems for water splitting, such as those using metal oxides and nitrides, face limitations in energy band structures, leading to low solar-to-hydrogen conversion efficiency and stability, with most achieving efficiencies below 5% and short operational stability.

Innovation Solution

A photocatalytic device with a substrate having a nonplanar surface and an array of nanostructures with a semiconductor composition that establishes a photochemical diode, featuring a lateral doping gradient and quadruple-band structure, enhancing charge carrier separation and light absorption through a built-in electric field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wide bandgap semiconductors (e.g., TiO2, GaN) are used for photocatalytic water splitting, then stability is improved, but light absorption range is limited to ultraviolet only

Engineering Contradiction:
ImprovestabilityVSAvoidlight absorption range
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The photocatalyst is divided into multiple semiconductor layers with different bandgaps (InGaN layer with smaller bandgap for visible light absorption and GaN layer with larger bandgap for stability). This segmentation allows each layer to perform its specialized function, resolving the contradiction between stability and light absorption range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure combining InGaN and GaN semiconductors with different bandgap energies. The InGaN layer provides visible light absorption while the GaN layer ensures stability, creating a composite material that simultaneously achieves both light absorption range and stability.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If indium composition is increased to enhance visible light absorption, then light absorption range is improved, but charge carrier separation efficiency deteriorates

Engineering Contradiction:
Improvevisible light absorptionVSAvoidcharge carrier separation efficiency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies different indium compositions to different regions of the photocatalyst structure. The InGaN layer has higher indium composition (20-40%) for optimized visible light absorption, while the GaN layer has lower or zero indium composition for maintaining stability and efficient charge carrier separation. This local differentiation resolves the contradiction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By segmenting the photocatalyst into distinct InGaN and GaN layers, the patent allows each segment to have optimized indium composition for its specific function, preventing the uniform high indium composition from deteriorating charge carrier separation efficiency across the entire structure.

Inventive Principle:
Principle #1Segmentation

3Reliability

If doping gradient is introduced to improve charge carrier separation, then charge carrier separation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecharge carrier separation efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a doping gradient by varying the indium composition parameter across different layers of the photocatalyst. The InGaN layer has a specific indium composition range (20-40%) that creates the necessary doping gradient for efficient charge carrier separation, achieving improved reliability through controlled parameter changes rather than complex structural modifications.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If conventional photocatalytic systems are used, then device simplicity is maintained, but solar-to-hydrogen conversion efficiency is limited to below 5%

Engineering Contradiction:
Improvedevice simplicityVSAvoidsolar-to-hydrogen conversion efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent employs a composite semiconductor structure (InGaN/GaN) that maintains relative device simplicity while achieving superior solar-to-hydrogen conversion efficiency. The composite material leverages the complementary properties of both semiconductors to overcome the efficiency limitations of conventional single-material photocatalysts.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By assigning different functional characteristics to different regions (InGaN layer for light absorption, GaN layer for charge separation and stability), the patent achieves high solar-to-hydrogen conversion efficiency without requiring complex device architecture, thus maintaining device simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a solar-to-hydrogen efficiency of 5.2% with improved stability, enabling efficient solar water splitting and scalable solar fuel conversion by optimizing energy band positions and light trapping.

Implementation Method 1

The semiconductor composition includes a lateral doping gradient that forms a built-in electric field, thereby facilitating charge carrier separation and extraction

Methodology Applied
Scientific EffectPhoto-generated charge carrier separation: Photovoltaic Effect

Implementation Method 2

The energy bandgap of InGaN materials can be continuously varied from ultraviolet, through the visible, to the near-infrared, covering nearly the entire solar spectra

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

Photocatalytic water splitting is directed to converting solar energy directly to hydrogen fuels

Methodology Applied
Scientific EffectPhotocatalytic water splitting: Photovoltaic Effect

Implementation Method 4

Photocatalytic water splitting may be considered to implement artificial photosynthesis

Methodology Applied
Scientific EffectArtificial photosynthesis: Photosynthesis

Data Source

PatentUS20230219073A1Doping gradient-based photocatalysis
Publication Date: 2023.07.13 THE RGT UNIV OF MICHIGAN
  • US20230219073A1 patent drawing
  • US20230219073A1 patent drawing
  • US20230219073A1 patent drawing

AI summary

A photocatalytic device includes a substrate having a surface, and an array of conductive projections supported by the substrate and extending outward from the surface of the substrate. Each conductive projection of the array of conductive projections has a semiconductor composition. The semiconductor composition establishes a photochemical diode. The surface may be nonplanar such that subsets of the array of conductive projections are oriented at different angles.