Lateral Gripper Multi-Point Contact for Drill Box Handling

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Solution Overview

Problem

The high cost of vacuum suction equipment for handling drill boxes during manufacturing and transportation poses a significant investment burden, and existing solutions fail to provide a stable and cost-effective method for gripping and transporting drill boxes.

Innovation Solution

A lateral gripper with a simple structure, comprising a gripper mount, two gripper jaw modules, and positioning devices, which allows for multi-point contact and stable gripping of drill boxes, eliminating the need for expensive vacuum suction systems by using a driving device to move the gripper jaw modules between open and close positions and employing elastic clamping positioning devices for secure grip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vacuum suction equipment is used to handle drill boxes, then the drill boxes can be gripped and transported, but the investment cost is high and requires long-term recovery

Engineering Contradiction:
Improvegripping stabilityVSAvoidinvestment cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The gripper is divided into two independent jaw modules, each with its own positioning devices. This segmentation allows for a simpler, more cost-effective structure compared to expensive vacuum suction systems, while maintaining reliable gripping through multi-point contact at the fingertips of the jaw modules

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the vacuum suction system (pneumatic/hydraulic system) with a purely mechanical gripping system using jaw modules and positioning devices. This substitution eliminates the need for complex vacuum generation and control equipment, significantly reducing investment cost while providing stable mechanical gripping through elastic clamping force

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If a simple and lightweight gripper structure is used, then installation is easy and cost is low, but gripping stability may be compromised

Engineering Contradiction:
Improveinstallation easeVSAvoidgripping stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The jaw modules are designed to be movable along the linear sliding groove, allowing dynamic adjustment of the gripping position and force. The elastic positioning devices provide dynamic clamping force that adapts to the drill box position, ensuring stable gripping despite the simple overall structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The positioning devices extend the gripping function from simple lateral clamping to multi-point contact in three dimensions. The positioning devices protrude from the jaw fingertips to contact specific points on the drill box, adding a vertical dimension to the gripping action and significantly enhancing stability without complicating the basic jaw structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lateral gripper provides a stable and cost-effective solution for gripping and transporting drill boxes, reducing the risk of damage and eliminating the need for expensive vacuum suction equipment, thereby lowering installation costs and improving delivery accuracy.

Implementation Method 1

The positioning device comprises a spring, a steel ball and a limiter. The spring is mounted in the mounting hole, the steel ball is supported on the spring and position-limited by the limiter

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11305436B2Lateral gripper
Publication Date: 2022.04.19 TCTM HONG KONG
  • US11305436B2 patent drawing
  • US11305436B2 patent drawing
  • US11305436B2 patent drawing

AI summary

A lateral gripper includes a gripper mount, and two gripper jaw modules assembled on the gripper mount. Each gripper jaw module includes a sliding block and a gripper jaw. The sliding block drives the gripper jaw to slide on the gripper mount. The gripper jaw is configured to grip a drill box by multi-point contact, so that the freedom of the drill box is restricted, and the drill box can be stably carried by the gripper jaw modules.