Lateral Multi-Junction Solar Cell Segmentation

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Solution Overview

Problem

Traditional multi-junction solar cells have efficiency limitations due to series connections of sub-cells with varying diode characteristics, which reduce overall energy yield and require optimization of connection patterns for better energy harvesting.

Innovation Solution

An integrated thin-film lateral multi-junction solar device with vertically stacked layers, each electrically isolated, including an energy storage device, solar cell, transparent medium, and micro-optic layer for spectral dispersion, and power converters connected to a power bus, allowing independent operation of each solar cell with different absorption characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sub-cells are connected in series to form multi-junction solar cells, then the overall conversion efficiency can be improved by combining multiple materials with different band-gaps, but the overall efficiency is reduced by the worst performing diode characteristics among the sub-cells

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoiddiode characteristics performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The solar cell system is segmented into multiple independent stacks, where each stack contains its own solar cell and energy storage device. This segmentation allows each sub-cell to operate independently with its own optimal diode characteristics, preventing the worst-performing sub-cell from limiting the overall system efficiency while still achieving high energy conversion through spectral decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the electrical connection parameter from series to independent parallel stacks with individual energy storage devices. This parameter change allows each solar cell to operate at its optimal voltage and current characteristics without being constrained by series connection requirements, thereby improving overall energy yield while maintaining high conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If traditional multi-junction solar cells are used without integrated energy storage, then the structure remains simple, but energy harvesting is not optimized and connection patterns require complex optimization

Engineering Contradiction:
Improveenergy harvesting efficiencyVSAvoidintegration of energy storage and power converters
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention merges the solar cell, energy storage device, and power converter into a single integrated stack module. This combination simplifies the overall system architecture by eliminating the need for complex external optimization of connection patterns, as each self-contained stack independently optimizes energy harvesting while reducing overall system complexity through modular design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each stack is designed as a universal module that combines multiple functions: solar energy conversion, energy storage, and power regulation. This multi-functionality eliminates the need for separate optimization of connection patterns between different components, as each stack is self-sufficient and can be directly connected to the power bus, thereby improving energy harvesting while managing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If series connection is used for multi-junction solar cells, then spectral decomposition is achieved, but the overall efficiency is limited by the worst performing diode characteristics

Engineering Contradiction:
Improvespectrum separation capabilityVSAvoidoverall energy yield
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system segments the solar cell array into independent stacks that each handle specific spectral bands. This segmentation maintains the spectral decomposition capability while allowing each segment to operate independently with optimized diode characteristics for its specific wavelength range, thereby improving overall energy yield without sacrificing spectral adaptability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances energy harvesting by decoupling high-performance solar cells from low-performing ones, optimizing energy conversion efficiency and providing a constant power output in varying radiation environments, while allowing cost-effective production.

Implementation Method 1

a micro-optic layer of spectrally dispersive and concentrating optical devices above the transparent medium

Methodology Applied
Scientific EffectSpectral dispersion: Diffraction

Implementation Method 2

a micro-optic layer of spectrally dispersive and concentrating optical devices above the transparent medium

Methodology Applied
Scientific EffectLight concentration: Focusing

Implementation Method 3

Solar cells are photovoltaic devices which convert sunlight into electricity

Methodology Applied
Scientific EffectPhotovoltaic conversion: Photovoltaic Effect

Implementation Method 4

Each stack may comprise an energy storage device above the substrate

Methodology Applied
Scientific EffectElectrical energy storage: Capacitance

Data Source

PatentUS10170659B2Monolithically integrated thin-film electronic conversion unit for lateral multijunction thin-film solar cells
Publication Date: 2019.01.01 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10170659B2 patent drawing
  • US10170659B2 patent drawing
  • US10170659B2 patent drawing

AI summary

An integrated thin-film lateral multi junction solar device and fabrication method are provided. The device includes, for instance, a substrate, and a plurality of stacks extending vertically from the substrate. Each stack may include layers, and be electrically isolated against another stack. Each stack may also include an energy storage device above the substrate, a solar cell above the energy storage device, a transparent medium above the solar cell, and a micro-optic layer of spectrally dispersive and concentrating optical devices above the transparent medium. Furthermore, the device may include a first power converter connected between the energy storage device and a power bus, and a second power converter connected between the solar cell and the power bus. Further, different solar cells of different stacks may have different absorption characteristics.