Lateral Powertrain Displacement for Offset Impact Safety

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Solution Overview

Problem

Existing motor vehicle front frames are inadequate in absorbing impact energy during offset front impacts with small overlap, leading to passenger compartment deformations and reduced safety.

Innovation Solution

A safety device that moves the powertrain unit sideways during an impact by utilizing a connection plate, beam, and restraining member to transfer load and push the powertrain unit laterally, leveraging its inertia to divert the vehicle away from the obstacle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the powertrain unit is moved sideways during impact, then passenger compartment safety is improved, but device complexity increases

Engineering Contradiction:
Improvepassenger compartment safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the powertrain unit serve multiple functions: it remains the primary propulsion mechanism during normal operation and simultaneously acts as a safety device during offset impacts. By utilizing the existing powertrain unit's mass and inertia for safety purposes, the invention avoids adding separate safety mechanisms, thereby improving passenger compartment safety without significantly increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The powertrain unit utilizes its own inertia and mass to generate the lateral pushing force needed for safety. The guide rails and positioning mechanisms are integrated into the existing vehicle structure, allowing the powertrain unit to serve itself as both the impacting mass and the safety mechanism, reducing the need for additional complex components.

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If minimal modifications are made to existing frames, then manufacturing cost is reduced, but the effectiveness of the safety device may be compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoideffectiveness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the safety function into separate modular components: guide rails, positioning mechanisms, and the powertrain unit itself. This segmentation allows each component to be independently designed and integrated into the existing frame structure with minimal modifications. The guide rails can be added as separate elements rather than redesigning the entire frame, reducing manufacturing costs while maintaining effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide rails act as intermediary elements that connect the powertrain unit to the vehicle frame without requiring major frame modifications. These rails provide the necessary guidance and support for lateral movement while being relatively simple to install on existing frame structures, thus balancing manufacturing ease with safety effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces stresses on the passenger compartment, enhancing safety by allowing the vehicle to move sideways and avoiding deformation, while requiring minimal modifications to existing frames and being cost-effective.

Implementation Method 1

pushes the powertrain unit 4 in transversal direction, towards the side opposite to the one which is concerned by the impact, so as to exploit the inertia of the powertrain unit 4

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentEP2927097B1Motor vehicle provided with a powertrain unit and a safety device for moving the powertrain unit sideways during an impact
Publication Date: 2016.10.05 FCA ITALY SPA
  • EP2927097B1 patent drawingFigure 1
  • EP2927097B1 patent drawingFigure 2
  • EP2927097B1 patent drawingFigure 3

AI summary

A motor vehicle (1) has an engine compartment (3) accommodating a powertrain (4) and at least one strut (7), which is substantially parallel to an advancing longitudinal axis of the motor vehicle (1); the motor vehicle has a safety device (28) configured so as to move the powertrain (4) sideways during an impact, towards the side opposite to the one concerned by the impact; the safety device (28) is provided with a beam (32) having a first end (35), distanced from an end portion (14) of the strut (7) towards the outside of the engine compartment (3), and a second end (36) fixed to the strut (7) in a position which is horizontally beside the powertrain (4); the safety device (28) is also provided with a restraining member (46) fixed to the strut (7) and having a protruding portion (49) arranged behind a wall (50) of the beam (32).