Lattice-Matched Passivation for Light-Emitting Active Layers

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Solution Overview

Problem

Current light-emitting elements face challenges in achieving high luminous efficiency due to surface defects and non-emissive recombination of electrons and holes.

Innovation Solution

A light-emitting element is designed with a passivation layer surrounding the active layer, using a semiconductor material that matches the lattice of the active layer material but has a higher band gap energy, thereby reducing surface defects and non-emissive recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional passivation layer is used to protect the active layer, then surface protection is improved, but surface defects and non-emissive recombination increase due to lattice mismatch

Engineering Contradiction:
Improvesurface protectionVSAvoidnon-emissive recombination
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the material parameters of the passivation layer by selecting a semiconductor material with a wider band gap than the active layer while maintaining lattice matching. This parameter change allows the passivation layer to provide effective surface protection while preventing non-emissive recombination through its higher band gap energy, thus resolving the contradiction between protection and energy loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure where the passivation layer is formed from a semiconductor material that combines lattice matching with wider band gap properties. This composite approach creates a material system that simultaneously achieves both surface protection and suppression of non-emissive recombination, resolving the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the band gap energy of the passivation layer is increased to prevent non-emissive recombination, then luminous efficiency is improved, but material selection and manufacturing complexity increase

Engineering Contradiction:
Improveluminous efficiencyVSAvoidmaterial selection
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent systematically changes the band gap parameter of the passivation layer material to be wider than the active layer, which directly improves luminous efficiency by preventing non-emissive recombination. This parameter change is achieved through careful material selection that also considers lattice matching, balancing performance improvement with manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If a passivation layer with lattice-matched semiconductor material is used, then surface defects are reduced, but the structure complexity increases

Engineering Contradiction:
Improvesurface defect reductionVSAvoidlayer structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the material composition parameters of the passivation layer to achieve lattice matching with the active layer while maintaining a simpler overall structure. By carefully selecting semiconductor materials with appropriate lattice constants and wider band gaps, the patent reduces surface defects without significantly increasing structural complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enhances the emission efficiency of the light-emitting element by suppressing surface defects and preventing non-emissive recombination, leading to improved performance in display devices.

Implementation Method 1

the passivation layer may include a semiconductor material that matches a lattice of a semiconductor material contained in the active layer, the semiconductor material has a band gap energy higher than that of the semiconductor material contained in the active layer

Methodology Applied
Scientific EffectBand gap energy:

Implementation Method 2

the passivation layer may include a semiconductor material that matches a lattice of a semiconductor material contained in the active layer

Methodology Applied
Scientific EffectLattice matching:

Data Source

PatentUS20250040301A1Light-emitting element, display device including the same, and method of fabricating light-emitting element
Publication Date: 2025.01.30 SAMSUNG DISPLAY CO LTD
  • US20250040301A1 patent drawing
  • US20250040301A1 patent drawing
  • US20250040301A1 patent drawing

AI summary

A light-emitting element includes a first semiconductor layer doped to a first conductivity type, an active layer disposed on the first semiconductor layer, a second semiconductor layer disposed on the active layer, the second semiconductor layer doped to a second conductivity type, and a passivation layer surrounding surfaces of the active layer, the passivation layer including a side surface of the active layer, and the passivation layer includes a semiconductor material that matches a lattice of a semiconductor material contained in the active layer, the semiconductor material has a band gap energy higher than that of the semiconductor material contained in the active layer.