Lattice Object Modeling for Faster Additive Manufacturing Simulation

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Solution Overview

Problem

Designing and simulating lattice structures for additive manufacturing is computationally expensive and resource-intensive, especially at microscopic levels, leading to latency and resource requirements beyond the capabilities of modern CAD and CAM systems.

Innovation Solution

Utilizing coarse geometric elements to represent average density values and high-resolution lattice elements for localized lattice infill generation and simulation, with a sequential approach to reduce computational latency and resource requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If high-resolution lattice elements are used for detailed lattice infill generation, then manufacturing precision and structural accuracy are improved, but computational cost and processing time increase significantly

Engineering Contradiction:
Improvelattice structure accuracyVSAvoidcomputational processing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The lattice structure is divided into multiple unit cells, each processed independently through the generative adversarial network. This segmentation allows parallel processing of individual cells, reducing overall computational time while maintaining high resolution in each cell. The GAN learns from a dataset of unit cells and generates new unit cells that can be assembled into the complete lattice structure, avoiding the need to process the entire high-resolution structure at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The generative adversarial network is pre-trained on a dataset of unit cells before actual lattice generation. This preliminary training phase allows the GAN to learn the statistical properties and structural patterns of lattice unit cells, enabling it to rapidly generate high-resolution unit cells during the actual design process without requiring repeated high-cost simulations for each cell generation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If high-resolution lattice elements are used for complete lattice structure simulation, then simulation fidelity is improved, but computational resources and processing time become prohibitive

Engineering Contradiction:
Improvesimulation fidelityVSAvoidcomputational resource consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The complete lattice structure is segmented into repeating unit cells that are processed independently. The GAN generates and optimizes individual unit cells, which are then assembled to form the complete lattice structure. This segmentation reduces computational resource consumption by focusing simulations on representative unit cells rather than the entire high-resolution structure, while maintaining simulation fidelity through accurate unit cell generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of simulating every high-resolution element of the complete lattice structure, the system uses the GAN to generate representative unit cells that capture the essential structural and mechanical properties. These copied and repeated unit cells approximate the behavior of the complete high-resolution structure, providing sufficient simulation fidelity at reduced computational cost.

Inventive Principle:
Principle #26Copying

3Strength

If detailed lattice designs are generated at microscopic levels, then structural performance and material properties are improved, but computational latency increases beyond capabilities of modern CAD systems

Engineering Contradiction:
Improvestructural performanceVSAvoidcomputational processing speed
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The lattice structure is segmented into standardized unit cells with characteristic dimensions suitable for additive manufacturing. The GAN processes and optimizes these unit cells at a manageable scale, generating detailed microscopic structures within each cell while maintaining processing speeds compatible with modern CAD systems. The segmented approach allows the system to achieve detailed structural performance without being overwhelmed by the computational complexity of processing the entire microscopic lattice at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses the GAN to learn and generate unit cells with optimized geometric parameters that achieve desired structural performance. By changing and optimizing parameters such as strut thickness, cell geometry, and material distribution within unit cells, the system achieves high structural performance at the microscopic level while maintaining computational efficiency through parameter-based generation rather than full high-resolution modeling.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12518074B2Object design processing using coarse geometric elements and high-resolution lattice elements
Publication Date: 2026.01.06 SIEMENS INDUSTRY SOFTWARE LIMITED
  • US12518074B2 patent drawing
  • US12518074B2 patent drawing
  • US12518074B2 patent drawing

AI summary

A computing system may include a design access engine and a design processing engine. The design access engine may be configured to access an object design to be constructed through additive manufacturing. The design processing engine may be configured to represent the object design as a combination of coarse geometric elements and high-resolution lattice elements and process the object design based on both the coarse geometric elements and the high-resolution lattice elements. Processing of the object design may include generation of lattice infills, lattice simulations, or a combination of both.