Laundry Drum Balancing Control Across Critical Spin Speeds
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Solution Overview
Problem
Laundry machines generate significant noise and vibration during the spinning cycle due to unbalance, which existing technologies have not effectively addressed.
Innovation Solution
A control method for a laundry machine that includes a balancer with a ball balancer system, where the balancer is used at least three times during the spinning cycle to balance the drum and reduce unbalance, using a combination of balls and oil to mitigate vibration and noise.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the spinning cycle operates at high RPM to improve productivity, then water removal efficiency increases, but noise and vibration increase due to unbalance
Solution Approach 1:
The patent applies preliminary balancing action before the high-speed spinning cycle by performing balancing steps at multiple lower RPM stages (first, second, and third balancing speeds). This preliminary action redistributes the laundry to achieve better balance before the harmful high-RPM operation begins, thereby reducing noise and vibration during the productive spinning phase.
Solution Approach 2:
The patent implements periodic balancing interventions during the spinning cycle by alternating between acceleration phases and constant-speed balancing phases. The drum is accelerated to a balancing speed, held there for a predetermined time to allow ball redistribution, then accelerated again. This periodic action continuously maintains balance during the spinning operation, reducing vibration and noise while preserving productivity.
2Object-generated harmful factors
If balancing is performed multiple times during the spinning cycle to reduce vibration, then noise reduction improves, but the spinning cycle duration increases
Solution Approach 1:
The patent applies the skipping principle by rapidly accelerating the drum from balancing speeds to the target spinning speed, minimizing the time spent at intermediate speeds. The acceleration phases are designed to be as short as possible while still achieving effective balancing, thereby reducing the overall duration impact of multiple balancing operations.
Solution Approach 2:
The patent performs balancing at three different speed stages (first, second, and third balancing speeds) which may be more than strictly necessary. This excessive action ensures thorough balancing and maximum noise reduction, with the trade-off being acceptable since each individual balancing step is brief and the cumulative time added is minimal compared to the overall spinning cycle.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method effectively reduces noise and vibration by balancing the drum during the spinning cycle, improving the operational stability and quietness of the laundry machine.
Implementation Method 1
a balancer, the control method comprising balancing step performed at least three times in a spinning cycle
Implementation Method 2
using a combination of balls and oil to mitigate vibration and noise
Data Source
AI summary
Disclosed is a control method of a laundry machine. The control method of a laundry machine included with a balancer for performing a balancing step at least three times in a spinning cycle, the control method comprising a step configured to balance the drum at least one time before and while a rotation speed of the drum passes a transient region, a step configured to determine an irregular vibration region of the laundry machine and a balancing step implemented at least one time before a rotation speed of a drum enters the irregular vibration region, while the rotation speed is passing the irregular vibration region and after the rotation speed passes the irregular vibration region.


