Laundry Dryer Intermittent Heating Control to Reduce Power Consumption

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Solution Overview

Problem

Laundry treatment machines consume high power during the drying mode, necessitating a method to reduce power consumption while shortening the drying period without compromising drying efficiency.

Innovation Solution

The machine incorporates a controller that manages the heating unit's power output and operation time, employing intermittent heating, alternating power levels, and adjusting based on temperature and humidity levels, as well as the amount of laundry, to optimize energy use and drying speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heating unit operates continuously at high power during drying mode, then the drying speed is improved, but the power consumption increases

Engineering Contradiction:
Improvedrying speedVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The heating unit operates in periodic cycles with multiple stages: a first period with intermittent heating (heating unit turned on and off repeatedly), a second period with continuous heating, a third period with alternating high and low power output, and a fourth period with continuous high power. This periodic operation pattern reduces overall power consumption while maintaining effective drying through cumulative thermal effects and moisture removal cycles.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The heating unit's power output parameter is dynamically changed throughout the drying process. It transitions from intermittent low-power operation in the first period to continuous operation in the second period, then alternates between high and low power in the third period, and finally maintains continuous high power in the fourth period. This parameter variation optimizes both energy efficiency and drying performance.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the heating unit operates intermittently to reduce power consumption, then the drying period increases

Engineering Contradiction:
Improvepower consumptionVSAvoiddrying period
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The drying process is segmented into four distinct periods, each with specific heating patterns: first period (intermittent heating to initial drying), second period (continuous heating to accelerate drying), third period (alternating power to maintain drying while reducing energy use), and fourth period (continuous high power to complete drying). This segmentation allows the system to achieve effective drying within a reasonable time frame while managing power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blower operates continuously throughout all four periods to maintain air circulation and moisture removal, ensuring that the drying action continues without interruption. The heating unit complements this continuous blower operation with its periodic heating cycles, ensuring that useful drying action is maintained throughout the entire process.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption while effectively shortening the drying period, achieving a balance between energy efficiency and drying performance.

Implementation Method 1

a heating unit... the heating unit to intermittently output a first power during a first period

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a blower for supplying to the washing tub... the blower to operate in a first drying mode

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

a temperature detector for detecting a temperature of the washing tub

Methodology Applied
Scientific EffectThermal detection: Thermography

Data Source

PatentUS10914033B2Laundry treatment machine
Publication Date: 2021.02.09 LG ELECTRONICS INC
  • US10914033B2 patent drawing
  • US10914033B2 patent drawing
  • US10914033B2 patent drawing

AI summary

The present disclosure relates to a laundry treatment machine. The laundry treatment machine according to an embodiment of the present invention includes a casing; a door attached to the casing; a washing tub disposed inside the casing; a heating unit; a blower for supplying to the washing tub; a temperature detector for detecting a temperature of the washing tub; a motor for rotating the washing tub; a driving unit for driving the motor; and a controller to control the blower to operate in a first drying mode, and to control the heating unit to intermittently output a first power during a first period after the operation of the blower while controlling an operating time of the heating unit to increase during the first period. Accordingly, the power consumption can be reduced while reducing the drying period in the drying mode.