Laundry Dryer Condensing Structure Using Natural Convection

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Solution Overview

Problem

Conventional laundry machines with drying functions rely on separate forcible cooling means to condense water, which can be inefficient and require additional resources, whereas the goal is to achieve effective condensation through natural cooling or improved condensing rates using forcible cooling.

Innovation Solution

A laundry machine design that utilizes natural convection for water condensation without separate cooling means, or enhances condensing rates by increasing the flow rate of hot air, potentially eliminating the need for forcible cooling by optimizing the tub structure, air flow paths, and using a condensing plate to increase the condensing surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If forcible cooling means (cooling water) is used to condense water, then condensing rate is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improvecondensing rateVSAvoidcooling system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the separate forcible cooling means (cooling water system) from the drying machine, replacing it with the tub structure itself that utilizes natural convection for condensation. This eliminates the need for complex cooling systems while maintaining effective water condensation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The tub structure is designed to perform condensation function on its own through natural convection currents generated within the tub during the drying cycle. The hot air rising and cooling naturally creates condensation without requiring external cooling water or active cooling mechanisms, making the system self-sufficient.

Inventive Principle:
Principle #25Self-service

2Productivity

If forcible cooling means is used to condense water, then condensing rate is improved, but energy consumption increases

Engineering Contradiction:
Improvecondensing rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system utilizes natural convection currents that arise automatically during the drying process to achieve condensation. The heat from the drying laundry creates rising hot air currents that naturally cool and condense moisture without requiring additional energy input for cooling, making the condensation process energy-efficient and self-powered.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the waste heat generated during the drying process into a beneficial resource for driving natural convection and condensation. Instead of treating the hot air as waste that needs active cooling, the system harnesses this heat to create natural airflow patterns that facilitate efficient condensation without additional energy consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If natural cooling is used without forcible cooling means, then device complexity is reduced, but condensing rate decreases

Engineering Contradiction:
Improvecooling system complexityVSAvoidcondensing rate
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent utilizes the vertical dimension and natural convection currents within the tub to enhance condensation efficiency. By designing the tub structure to promote upward hot air flow and subsequent cooling at higher levels, the system achieves effective condensation through three-dimensional natural convection patterns rather than relying on two-dimensional surface condensation alone.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If hot air flow rate is increased to improve condensing rate, then drying rate is improved, but energy consumption increases

Engineering Contradiction:
Improvedrying rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system allows hot air to circulate and cool naturally within the tub, creating self-sustaining convection currents that enhance moisture removal without requiring additional energy input. The natural cooling process maintains adequate temperature differences for condensation while avoiding the energy costs of forced cooling systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine achieves efficient water condensation through natural cooling or improved drying rates with forcible cooling, reducing energy consumption and operational time by optimizing air flow and condensing surface area, while minimizing the need for additional cooling systems.

Implementation Method 1

one embodied laundry machine may use natural convetion for condensing moistured hot air

Methodology Applied
Scientific EffectNatural convection: Free Convection

Implementation Method 2

Cooling water is supplied into the condensing duct to condense water contained in the wet air

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

The wet air flows into the drying duct after being condensed in contact with the cooling water

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

the hot air returning to the drying duct is reheated by the heater

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9328452B2Laundry machine having a drying function
Publication Date: 2016.05.03 LG ELECTRONICS INC
  • US9328452B2 patent drawing
  • US9328452B2 patent drawing
  • US9328452B2 patent drawing

AI summary

A laundry machine having a drying function for drying an object to be dried, especially clothes. The laundry machine according to one embodiment of the present invention may be a circulating drying machine that supplies the hot air to an object to be dried, so as to remove water, and then condenses the water from the hot air and heats the condensed water to supply the heat to the object to be dried. At this time, condensing may be carried out using natural convection.