Laundry treatment apparatus

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Solution Overview

Problem

Laundry treatment apparatuses for drying suffer from noise leakage due to their lightweight plastic bases, which lack sound insulation, and adding a double-layered metallic structure increases weight and corrosion risks.

Innovation Solution

A laundry treatment apparatus with a soundproof panel made of metallic material at the bottom, incorporating a bead structure for enhanced rigidity and a sound absorption material like polyethylene terephthalate (PET) to minimize noise without increasing weight or cost, while maintaining the existing base structure and components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a double-layered metallic structure is used for the base, then sound insulation performance is improved, but weight increases and corrosion resistance deteriorates

Engineering Contradiction:
Improvenoise leakageVSAvoidbase weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The base is divided into two distinct layers: a plastic base layer providing structural support and a metallic soundproof panel layer providing noise insulation. This segmentation allows each layer to perform its specialized function without the drawbacks of a full metallic construction, achieving sound insulation while maintaining light weight and corrosion resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base combines plastic material and metallic material in a composite structure. The plastic layer provides corrosion resistance and light weight, while the metallic panel provides sound insulation. This composite approach resolves the contradiction by integrating the advantages of both materials without the disadvantages.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a double-layered metallic structure is used for the base, then sound insulation performance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvenoise leakageVSAvoidbase structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

By segmenting the base into separate plastic and metallic layers with distinct functions, the design simplifies the overall structure compared to a complex full metallic double-layered construction. Each layer can be manufactured independently using optimized processes for that material.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metallic soundproof panel is applied locally only where sound insulation is needed, rather than constructing the entire base from complex double-layered metallic structure. This local application reduces manufacturing complexity while achieving the sound insulation goal.

Inventive Principle:
Principle #3Local quality

3Weight of stationary object

If the base is made of plastic, then weight is reduced, but sound insulation performance deteriorates

Engineering Contradiction:
Improvebase weightVSAvoidnoise leakage
Core Design Contradiction:
Weight of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The composite base structure combines plastic and metallic materials, where the plastic layer maintains light weight and the metallic panel provides sound insulation. This resolves the contradiction by allowing the base to be lightweight overall while still achieving adequate noise insulation through the metallic layer.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The base is segmented into a plastic structural layer and a metallic soundproofing layer, allowing each material to perform its strength. The plastic provides light weight and structural support, while the metallic panel specifically addresses sound insulation where needed.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise leakage while maintaining the apparatus's light weight and minimizing material costs, ensuring the base structure remains corrosion-resistant and efficient.

Implementation Method 1

a sound absorption material attached to a top side of the soundproof panel

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 2

a compressor raising a temperature by compressing a refrigerant having passed through the heat absorption part

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a heat absorption part removing moisture from the air flowing into the duct

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a heating part heating the air having passed through the heat absorption part

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11674259B2Laundry treatment apparatus
Publication Date: 2023.06.13 LG ELECTRONICS INC
  • US11674259B2 patent drawing
  • US11674259B2 patent drawing
  • US11674259B2 patent drawing

AI summary

An apparatus for laundry treatment includes: a cabinet defining an entrance at one side, a drum defining a space for receiving laundry therein, a duct connected to the drum, a fan configured to move air in the drum into the duct, a heat exchange part including a heat absorption part configured to remove moisture from the air moved into the duct and a heating part configured to heat the air having passed through the heat absorption part, a compressor configured to increase a temperature of the air by compressing a refrigerant having passed through the heat absorption part, a water collecting part configured to receive the moisture removed by the heat exchange part, and a soundproof panel provided at a bottom of a base part that is located at a bottom of the cabinet.