Laundry Duct Steam Control Using Heated Space and Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Laundry machines without dedicated steam generators struggle to efficiently generate steam for laundry freshening and sterilization functions due to suboptimal control and utilization of their drying mechanisms, leading to inadequate performance in creating a suitable washing atmosphere.

Innovation Solution

A control method for laundry machines that involves heating a specific space within the duct to a higher temperature, directly supplying water to generate steam, and adjusting heating times based on actual power voltage, ensuring efficient steam generation and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a drying mechanism is used for steam generation without additional devices, then production cost is reduced, but steam generation efficiency is insufficient

Engineering Contradiction:
Improveproduction costVSAvoidsteam generation efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The drying mechanism is designed to perform both its original drying function and steam generation function. The heating element and water supply system are controlled to generate steam by injecting water onto heated surfaces during specific operational phases, allowing one mechanism to serve multiple purposes without requiring a dedicated steam generator

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control mechanism adjusts operational parameters (heating temperature, water injection timing and amount, air circulation patterns) to optimize steam generation from the drying mechanism. By dynamically changing these parameters based on operational mode, the system achieves efficient steam generation while maintaining cost-effectiveness

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a drying mechanism is used for steam generation, then device complexity is reduced, but steam supply performance is insufficient

Engineering Contradiction:
Improvedevice complexityVSAvoidsteam supply performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control mechanism incorporates feedback loops that monitor temperature, humidity, and operational phase to dynamically adjust water injection rates and heating intensity. This ensures the drying mechanism reliably generates sufficient steam for freshening and sterilization functions while maintaining simple hardware architecture

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary heating of the drying mechanism components before water injection to ensure immediate and efficient steam generation. This pre-conditioning of the thermal environment ensures reliable steam supply performance when needed without requiring complex additional equipment

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If steam is generated without optimized control, then device simplicity is maintained, but functional performance deteriorates

Engineering Contradiction:
Improvecontrol mechanism simplicityVSAvoidsteam generation amount
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The control system implements periodic cycles of water injection followed by heating phases, creating optimal conditions for continuous steam generation. This rhythmic operation pattern maximizes steam production from the drying mechanism through simple temporal control rather than complex mechanical additions

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient generation and distribution of steam, effectively enhancing laundry freshening, sterilization, and washing performance by optimizing steam production and utilization within the machine.

Implementation Method 1

heating a predetermined space within a duct in communication with a tub and/or drum of the laundry machine to a higher temperature than a temperature of the other space within the duct

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

directly supplying water to the heated predetermined space to generate steam

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

supplying air flow towards the heated predetermined space so as to transport the generated steam to the laundry

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9085843B2Control method of laundry machine
Publication Date: 2015.07.21 LG ELECTRONICS INC
  • US9085843B2 patent drawing
  • US9085843B2 patent drawing
  • US9085843B2 patent drawing

AI summary

A method of controlling steam supply in a laundry machine. The control method includes heating a predetermined space within a duct in communication with a tub and/or drum of the laundry machine to a higher temperature than a temperature of the other space within the duct, directly supplying water to the heated predetermined space to generate steam, supplying air flow towards the heated predetermined space so as to transport the generated steam to the laundry, and adjusting an implementation time of the heating based on actual voltage of power supplied to the laundry machine.