Laundry Machine Suspension Assembly for Drum Vibration Isolation

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Solution Overview

Problem

Conventional laundry machines face limitations in capacity due to the direct transmission of drum vibrations to the tub, which restricts the enlargement of the drum size and thus the volume for treating laundry.

Innovation Solution

The laundry machine employs a suspension assembly that isolates the drum's vibration from the tub, with the tub being supported rigidly and connected using flexible members like a rear gasket to reduce vibration transmission, allowing for a larger drum diameter and increased capacity without enlarging the exterior size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the drum size is enlarged to increase laundry treatment capacity, then the volume for treating laundry is increased, but the drum vibration transmitted to the tub becomes more severe

Engineering Contradiction:
Improvedrum volumeVSAvoidvibration transmission
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The support system is segmented into two independent parts: a rigid tub support structure and a separate suspension assembly for the drum. This segmentation allows the tub to be supported rigidly while the drum vibration is handled independently by the suspension assembly, preventing vibration transmission to the tub even when the drum is enlarged.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension assembly acts as an intermediary between the drum and the tub/cabinet. It buffers and isolates the drum vibration from the tub, allowing the drum to be larger without directly transmitting excessive vibration to the tub structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the drum size is enlarged to increase capacity, then the washing capacity is improved, but the exterior size of the laundry machine must be enlarged

Engineering Contradiction:
Improvewashing capacityVSAvoidexterior dimension
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

By segmenting the support functions between the rigid tub support and the suspension assembly, the drum can be larger without requiring the entire machine exterior to be enlarged. The tub remains stably supported while the drum's increased size is accommodated within the same exterior footprint.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the tub is supported rigidly, then the vibration of the drum is isolated from the tub, but the connection between the tub and the cabinet becomes more complex

Engineering Contradiction:
Improvetub stabilityVSAvoidconnection structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The tub support structure is merged with the cabinet, forming an integrated rigid support system. This simplifies the overall structure while maintaining tub stability, as the tub is directly supported by the cabinet framework without requiring additional complex intermediate structures.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively increases the laundry machine's capacity by allowing a larger drum volume while maintaining the same exterior dimensions, reducing vibration interference with the cabinet, and enhancing the overall washing capacity.

Implementation Method 1

a suspension assembly (510, 520, 530, 540) connected to the driving unit for supportably buffering vibration of the drum

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a flexible member may be included for reducing transmission of vibration from the drum to the tub

Methodology Applied
Scientific EffectVibration isolation: Damping

Data Source

PatentEP2435622B1Laundry machine
Publication Date: 2019.08.14 LG ELECTRONICS INC
  • EP2435622B1 patent drawingFigure 1
  • EP2435622B1 patent drawingFigure 2
  • EP2435622B1 patent drawingFigure 3

AI summary

The patent application relates to a laundry machine comprising a tub to hold water therein, a drum rotatably placed in the tub, a drive assembly including a shaft (351 ) connected to the drum, a bearing housing (400) to rotatably support the shaft (351 ), a motor to rotate the shaft (351 ), and a suspension assembly to reduce vibration of the drum, which is configured that its stiffness for a displacement of the drum is greater in a left-and-right direction than in an up- and-down or front-and-rear direction.