Laundry Steam Generator for Low-Water Washing and Wrinkle Reduction
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Solution Overview
Problem
Conventional drum type washing machines consume large amounts of water during soaking, lack sterilization capabilities, and result in wrinkled laundry, requiring additional ironing steps.
Innovation Solution
A drum type washing-and-drying machine equipped with a steam generation unit that uses a metal heater to generate steam efficiently, reducing water consumption and incorporating a steam supply system for wrinkle removal and sterilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a soaking process is carried out before the washing operation, then the washing effectiveness is improved, but the amount of washing water consumed is greatly increased
Solution Approach 1:
The patent utilizes phase transition of water from liquid to steam form. A steam generator converts water into steam, which is then injected into the washing drum. The steam condenses on the laundry surfaces, providing intense heat and moisture for effective washing without requiring large amounts of liquid water for soaking. This phase transition approach delivers the necessary thermal energy and moisture while dramatically reducing water consumption.
Solution Approach 2:
The patent employs a steam injection system that uses pneumatic principles. Steam is generated and then forced into the washing drum under pressure through controlled injection. The pressurized steam penetrates the laundry more effectively, providing intense washing action without requiring traditional water soaking. This pneumatic delivery method ensures efficient water-steam utilization while minimizing overall water consumption.
2Productivity
If conventional drying operation is performed in the drum, then the laundry is dried, but the laundry becomes excessively wrinkled requiring additional ironing
Solution Approach 1:
The patent implements continuous steam injection during the drying operation. Rather than intermittent heating, steam is continuously supplied to maintain optimal humidity and temperature throughout the drying process. This continuous action allows the laundry to be dried smoothly without excessive wrinkling, as the constant steam presence keeps fabrics pliable throughout the entire drying cycle, eliminating the need for subsequent ironing.
Solution Approach 2:
The patent utilizes the phase transition properties of steam during drying. Steam injected into the drum condenses on the laundry surfaces, releasing latent heat that gently heats and softens the fabrics. This phase change process prevents harsh direct heating that causes wrinkling, while still achieving rapid drying. The continuous condensation and re-evaporation cycles keep fabrics smooth throughout the drying process.
3Reliability
If additional heater is used to boil laundry for sterilization, then the sterilization is accomplished, but the amount of washing water and power necessary is greatly increased
Solution Approach 1:
The patent employs a dedicated steam generator that efficiently produces high-temperature steam for sterilization. The steam is injected directly into the washing drum under controlled pressure, achieving rapid and thorough sterilization of laundry. This pneumatic steam injection system is more energy-efficient than conventional water boiling methods, as steam transfers heat more efficiently and achieves sterilization temperatures faster with lower overall energy consumption.
Solution Approach 2:
The patent utilizes the high energy density of steam phase for sterilization. Water is converted to steam at high temperature, and this steam is directly injected onto the laundry. The phase transition from liquid to gas provides intense thermal energy concentrated in a small volume, achieving effective sterilization much faster and with less total energy input compared to heating large amounts of water to boiling point in traditional methods.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Improves washing efficiency, reduces power consumption, enhances drying performance, and eliminates the need for ironing by effectively sterilizing and smoothing wrinkles in laundry.
Implementation Method 1
a heater for heating water being supplied through the water inlet port to generate steam
Implementation Method 2
The steam generation unit may be made of a metal material having high thermal conductivity and low specific gravity
Data Source
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AI summary
Disclosed herein are a steam generator (600), a laundry machine, and a control method of the laundry machine. The steam generator (600) includes a steam generation unit (610) having a water inlet port (612) formed at one side thereof, an outlet port (613) formed at the other side thereof, and a flow channel (611) connected between the water inlet port (612) and the outlet port (613); and a heater (640) for heating water being supplied through the water inlet port (612) to generate steam. The laundry machine includes a machine case (100) forming the external appearance thereof, a drum (400) rotatably mounted in the machine case (100), and a steam generator (600) having a steam generation unit (610) with a flow channel (611 ) connected between a water inlet port (612) formed at one side thereof and an outlet port (613) formed at the other side thereof, and a heater (640) for heating water being supplied through the water inlet port (612) to generate steam. The control method includes a steam supply step of heating water being supplied through the water inlet port (612) of the steam generation unit (610) by the heater (640) to generate steam and supplying the generated steam to the drum (400).