Laundry Water Temperature Control Under Ambient Temperature Variation

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Solution Overview

Problem

Existing laundry treating appliances face challenges in maintaining a predetermined water temperature during cycles due to variations in ambient air temperature, leading to incorrect water mixture temperatures and inefficient water supply methods that can result in overflow or inadequate temperature control.

Innovation Solution

A method that alternately supplies hot and cold water to the treating chamber, with temperature sensing and switching based on set low and high temperature limits (LTL and HTL) adjusted according to ambient air temperature, ensuring the desired water temperature is maintained by monitoring and calculating these limits dynamically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fixed temperature limits are used for water supply control, then the control method is simple, but the water temperature cannot be maintained accurately when ambient air temperature varies

Engineering Contradiction:
Improvecontrol method simplicityVSAvoidwater temperature control accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by making the temperature limits (LTL and HTL) variable rather than fixed. The controller dynamically adjusts these limits based on the sensed ambient air temperature, allowing the system to adapt to changing environmental conditions and maintain accurate water temperature control throughout the treating chamber.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters of the control system by adjusting the temperature limits as a function of ambient temperature. By modifying the LTL and HTL values based on environmental conditions, the system maintains optimal temperature control accuracy across varying ambient temperatures while preserving the simplicity of the alternating supply method.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If hot and cold water are supplied simultaneously, then water level fills quickly, but it may cause overflow in the treating chamber

Engineering Contradiction:
Improvewater filling speedVSAvoidoverflow risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by alternating between hot water supply and cold water supply in sequential cycles rather than simultaneous flow. The controller switches between hot and cold water supplies based on sensed temperature and water level conditions, providing controlled intermittent filling that prevents overflow while maintaining efficient water level rise.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If only ambient temperature sensing is used, then the sensing system is simple, but the water mixture temperature cannot be accurately controlled

Engineering Contradiction:
Improvesensing system complexityVSAvoidwater mixture temperature accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements feedback by using the sensed ambient air temperature to continuously adjust the temperature limits (LTL and HTL) that control the alternating hot and cold water supply. This feedback mechanism allows the simple sensing system to achieve accurate water mixture temperature control by adapting the control parameters to current environmental conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively maintains the desired water temperature ratio and volume, preventing overflow and ensuring efficient laundry treatment by adapting to ambient temperature changes, thus improving the quality of the laundry process.

Implementation Method 1

sensing a temperature of the supply conduit during the alternate supplying

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

hot and cold water may be mixed to provide water at a predetermined temperature suitable for that cycle of operation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

alternately supplying of water from the hot and cold water supplies through the supply conduit to the treating chamber

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9212444B2Automatic temperature control for a laundry treating appliance
Publication Date: 2015.12.15 WHIRLPOOL CORP
  • US9212444B2 patent drawing
  • US9212444B2 patent drawing
  • US9212444B2 patent drawing

AI summary

A method for controlling the operation of a laundry treating appliance that includes alternately supplying hot and cold water to maintain the temperature of the mixed water to a preset temperature.