Laundry treating appliance for drying laundry

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Solution Overview

Problem

Traditional combination washing and drying machines often expend extra energy drying clothes that remain too damp from the washing cycle, leading to poor drying performance and wasted energy resources due to inadequate moisture removal before the drying cycle.

Innovation Solution

A method is introduced that includes a hot rinse cycle with heated water and subsequent spinning to extract excess moisture, with repeated cycles until the residual moisture content is below a predetermined threshold, ensuring efficient moisture removal before initiating the drying phase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional washing cycles are used without hot rinse and spinning, then the washing process is simpler and faster, but the clothes remain too damp leading to poor drying performance and wasted energy

Engineering Contradiction:
Improvedrying performanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by performing hot water rinsing and high-speed spinning before the drying cycle to remove excess moisture from clothes. This pre-treatment ensures clothes enter the drying phase with reduced moisture content, improving drying performance while reducing the energy needed for actual drying.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful effect of excess moisture (which causes poor drying and energy waste) into a beneficial process by using controlled hot water rinsing and spinning. The moisture that would otherwise be a problem is systematically removed through the hot rinse-extraction cycle, transforming the drying process efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If multiple hot rinse and spin cycles are performed, then residual moisture content is reduced below threshold, but the process time increases

Engineering Contradiction:
Improvemoisture removal effectivenessVSAvoidcycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent uses feedback control by sensing the residual moisture content after each hot rinse and spin cycle. The controller compares the sensed moisture level against a predetermined threshold and automatically decides whether to repeat the hot rinse-extraction cycle, optimizing the number of cycles needed to achieve adequate dryness without unnecessary time consumption.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements periodic action by repeating the hot water supply, heating, tumbling, and spinning sequence only when necessary. The controller periodically assesses moisture content and triggers additional cycles only when the threshold is not met, creating an adaptive periodic process rather than fixed repetitive cycles.

Inventive Principle:
Principle #19Periodic action

3Productivity

If hot water is supplied and heated to predetermined temperature, then moisture extraction capability is enhanced, but energy consumption increases

Engineering Contradiction:
Improvemoisture extraction capabilityVSAvoidheating energy
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent uses preliminary heating of water to enhance moisture extraction capability during the rinse cycle. By pre-heating the water before contact with clothes, the system improves moisture removal efficiency in the subsequent spin cycle, reducing the overall drying energy needed later.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies parameter changes by controlling water temperature to a predetermined level during hot rinse cycles. This temperature parameter optimization enhances the moisture extraction capability of the subsequent spinning process, achieving better moisture removal with controlled energy input compared to cold water rinsing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances drying efficiency, reduces cycle time, and decreases energy consumption by ensuring clothes are adequately dry before the drying phase, thereby improving overall performance and energy utilization.

Implementation Method 1

heating the supplied water to a predetermined temperature to form hot water

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

rotating the drum at a spinning speed; spinning the treating chamber in an extraction cycle to remove excess moisture from the load of laundry

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11028527B2Laundry treating appliance for drying laundry
Publication Date: 2021.06.08 WHIRLPOOL CORP
  • US11028527B2 patent drawing
  • US11028527B2 patent drawing
  • US11028527B2 patent drawing

AI summary

A method of operating a laundry treating appliance with a treating chamber for treating a load of laundry the method comprising supplying a rinse to the treating chamber during a rinse cycle, rotating the treating chamber at a tumbling speed, spinning the treating chamber in an extraction cycle to remove excess moisture from the load of laundry, sensing a parameter indicative of a remaining moisture content value in the load of laundry, comparing the remaining moisture content value to a pre-determined remaining moisture content value.