Laundry treating appliance having a condenser

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Solution Overview

Problem

Conventional laundry treating appliances with air recirculation circuits face inefficiencies in moisture removal during drying cycles, as existing condensers lack effective condensing capacity, leading to suboptimal drying performance.

Innovation Solution

A liquid-cooled condenser with a set of fins is integrated into the air recirculation circuit, where a liquid flow passage is provided between the air flow passage and the fins, enhancing condensing efficiency by using cold water and ambient air for heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional condenser is used in the air recirculation circuit, then the structure is simple, but the condensing capacity is insufficient leading to suboptimal drying performance

Engineering Contradiction:
Improvewater extraction rateVSAvoidcondenser structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The condenser is segmented into multiple functional zones: an air flow passage for moisture-laden air, a liquid flow passage for cold water circulation, and a fin array for heat dissipation. This segmentation allows each component to perform its specific function efficiently, collectively achieving high condensing capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges three separate heat transfer mechanisms into a single integrated condenser unit: convective heat transfer from air flow, conductive heat transfer through the liquid-cooled walls, and radiative/convective heat dissipation through the fins. This combination achieves superior condensing capacity that none of the individual mechanisms could achieve alone

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If the condenser uses only air cooling, then the structure is simple, but the condensing efficiency is low

Engineering Contradiction:
Improvecondensing efficiencyVSAvoidenergy for cooling
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent employs hydraulic cooling by circulating liquid (cold water) through the liquid flow passage that runs through the center of the condenser. This liquid circulation provides efficient heat removal from the condensing surfaces, significantly enhancing condensing efficiency compared to air cooling alone

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If the condenser processes more moisture-laden air, then the water extraction rate increases, but the heat dissipation requirement increases

Engineering Contradiction:
Improvewater extraction rateVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent adds a spatial dimension to heat dissipation by incorporating external fins that extend perpendicular to the air flow passage. This three-dimensional fin structure dramatically increases the heat dissipation surface area, allowing the condenser to handle higher moisture extraction rates without excessive temperature rise

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the condensing capacity, increasing the water extraction rate by up to 70% compared to conventional systems, resulting in more efficient drying cycles.

Implementation Method 1

a liquid flow passage provided in the space between the air flow passage and the plurality of fins

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a plurality of fins spaced from the air flow passage

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11828018B2Laundry treating appliance having a condenser
Publication Date: 2023.11.28 WHIRLPOOL CORP
  • US11828018B2 patent drawing
  • US11828018B2 patent drawing
  • US11828018B2 patent drawing

AI summary

A liquid-cooled condenser for use within a laundry treating appliance for treating laundry according to an automatic cycle of operation includes an air flow passage. The air flow passage is fluidly coupled with an air recirculation circuit. A plurality of fins is spaced from the air flow passage. The liquid-cooled condenser also includes a liquid flow passage.