Low pressure laundry treating appliance

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Solution Overview

Problem

Traditional vapor compression distillation systems for water reclamation in laundry treating appliances are inefficient, requiring high operating temperatures, significant energy input, and expensive materials, with long start-up times and energy wastage, and produce distillate at unsuitable temperatures for immediate use.

Innovation Solution

A laundry treating appliance with a drum assembly featuring an outer drum with an infrared absorbing coating and a vacuum pump to create negative pressure between inner and outer drums, facilitating flash evaporation at or near room temperature, reducing the need for high heat and expensive materials, and allowing for efficient water reclamation and reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional vapor compression distillation is used for water reclamation, then water can be purified and reclaimed, but high operating temperatures and significant energy input are required

Engineering Contradiction:
Improvewater reclamation efficiencyVSAvoidenergy input
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent changes the operating parameters from high temperature to low temperature operation by introducing a vacuum environment. The vacuum pump creates negative pressure in the interstitial space, allowing water to evaporate at or near room temperature instead of requiring high temperatures, thus reducing energy input while maintaining water reclamation efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a vacuum environment (inert atmosphere) in the interstitial space between the inner and outer drums. This vacuum environment enables flash evaporation of water from laundry items at low temperatures, eliminating the need for high-temperature heating while still achieving effective water purification and reclamation

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Quantity of substance

If traditional vapor compression distillation is used, then water evaporation can be achieved, but long start-up times and energy wastage occur

Engineering Contradiction:
Improvewater evaporation rateVSAvoidstart-up time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent changes the pressure parameter by introducing a vacuum environment, which allows water to evaporate at or near room temperature. This eliminates the need for lengthy pre-heating periods required by traditional high-temperature systems, dramatically reducing start-up time while maintaining effective water evaporation rates

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The vacuum pump is activated before the heating phase to pre-establish the low-pressure environment. This preliminary action allows the system to skip the lengthy heating-up period, as water can immediately begin evaporating at low temperatures once the vacuum is established, reducing overall start-up time

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If high temperature operation is used for water reclamation, then evaporation can be promoted, but expensive materials are required

Engineering Contradiction:
Improveevaporation efficiencyVSAvoidmaterial cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the operating temperature parameter from high to low by introducing a vacuum environment. This allows evaporation to occur at or near room temperature, eliminating the need for expensive high-temperature resistant materials while maintaining effective evaporation efficiency through the pressure difference

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The vacuum environment (inert atmosphere) enables flash evaporation at low temperatures, removing the requirement for expensive heat-resistant materials that would be necessary in traditional high-temperature vapor compression distillation systems, thus reducing manufacturing costs

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

4Quantity of substance

If high temperature distillation is used, then water can be purified, but distillate is produced at unsuitable temperatures for immediate use

Engineering Contradiction:
Improvewater purificationVSAvoiddistillate temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent changes the operating temperature from high to low by using a vacuum environment. This produces distillate at or near room temperature, which is suitable for immediate reuse in laundry cycles, while still achieving effective water purification through low-temperature flash evaporation and condensation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces start-up time, eliminates the need for high-temperature materials, and produces distillate at room temperature, enabling efficient water reuse and reducing energy consumption and costs.

Implementation Method 1

The outer drum has an outer surface with an infrared absorbing coating and an infrared heater connected with the outer surface

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

facilitating flash evaporation at or near room temperature

Methodology Applied
Scientific EffectFlash evaporation: Flash Evaporation

Implementation Method 3

a vacuum pump fluidly coupled to the interstitial space

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 4

a cooling assembly fluidly coupled to the vacuum pump

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11661699B2Low pressure laundry treating appliance
Publication Date: 2023.05.30 WHIRLPOOL CORP
  • US11661699B2 patent drawing
  • US11661699B2 patent drawing
  • US11661699B2 patent drawing

AI summary

An apparatus and method for a low pressure laundry treating appliance having a cabinet defining an interior, and a drum provided within the interior, the drum including at least an inner wall and an outer wall. Pressure differentiations and flash evaporation can enable drying without excess use of conventional heating methods.