Lavatory Maintenance Management System Using Sensor-Based Priority Calculation

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Solution Overview

Problem

The existing methods for managing and maintaining lavatory equipment in facilities require significant labor and resources, as they rely on manual patrols and cleaning by multiple personnel, leading to inefficiencies and increased costs.

Innovation Solution

A management system that includes an information acquirer, a work necessity determination unit, a priority calculator, and an output unit to assess the need for maintenance, calculate priorities, and allocate tasks efficiently, allowing personnel to focus on equipment that requires attention based on usage and sensor data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual patrols and cleaning by multiple personnel are used to maintain lavatory equipment, then the lavatory can be kept clean, but the labor cost and time consumption increase significantly

Engineering Contradiction:
Improvelavatory cleanlinessVSAvoidwork efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The lavatory equipment performs self-diagnosis through integrated sensors that automatically detect its own operational status, cleanliness level, and maintenance needs without requiring manual inspection by personnel

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors lavatory equipment status through sensors and provides real-time feedback to the management apparatus, enabling automatic adjustment of maintenance schedules based on actual equipment conditions rather than fixed routines

Inventive Principle:
Principle #23Feedback

2Reliability

If a large number of personnel are deployed to clean all lavatories several times a day, then all lavatories can be maintained, but the cost and time resources are significantly increased

Engineering Contradiction:
Improvelavatory maintenance qualityVSAvoidtime consumption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary detection of maintenance needs through sensors before actual cleaning is required, allowing maintenance activities to be scheduled in advance based on predicted requirements rather than reactive responses

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The maintenance schedule is dynamically adjusted based on real-time equipment status, usage patterns, and predicted maintenance needs, replacing fixed routine cleaning with flexible, demand-driven maintenance timing

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If fixed routine cleaning schedules are implemented for all lavatories, then maintenance can be performed systematically, but unnecessary work is performed on equipment that does not require attention

Engineering Contradiction:
Improvemaintenance schedulingVSAvoidwork efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The system applies different maintenance strategies to different lavatory equipment based on their individual characteristics, usage patterns, and actual condition, rather than applying uniform routine cleaning to all equipment

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The maintenance frequency and type are adjusted as parameters based on changing equipment conditions, usage rates, and sensor data, allowing the system to adapt maintenance intensity to actual needs

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240152839A1Management apparatus, management system, terminal device, and non-transitory computer-readable storage medium storing management program for managing work on lavatory equipment
Publication Date: 2024.05.09 LIXIL CORP
  • US20240152839A1 patent drawing
  • US20240152839A1 patent drawing
  • US20240152839A1 patent drawing

AI summary

In a management apparatus, an information acquirer acquires information from at least one of lavatory equipment and a sensor installed in a lavatory space. A work necessity determination unit determines, based on the acquired information, the lavatory equipment that requires work including cleaning and at least one of replenishment of a consumable and removal of an abnormality. A priority calculator calculates a priority of the work for the lavatory equipment determined to require the work based on the acquired information. An output unit outputs the calculated priority.