Lawn Vehicle Drive Controller Current Monitoring

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Solution Overview

Problem

Battery-powered lawn care vehicles face inefficiencies in drive motor control, leading to reduced cutting performance and battery life due to unmonitored total current consumption, which can exceed thresholds during obstacles or high grass conditions.

Innovation Solution

A battery-powered riding lawn care vehicle equipped with a current sensor and drive controller that monitors total current drawn and adjusts the electric drive motor speed based on real-time data to maintain optimal performance and extend battery life by reducing speed when current exceeds thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the drive motor speed is maintained at high levels to improve cutting performance, then cutting performance is improved, but total current consumption exceeds thresholds reducing battery life

Engineering Contradiction:
Improvecutting performanceVSAvoidbattery life
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The controller receives real-time total current consumption data from a current sensor and automatically adjusts drive motor speed based on this feedback. When current consumption exceeds a predetermined threshold, the controller reduces motor speed to prevent battery overload, thereby extending battery life while maintaining cutting performance within acceptable parameters.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts drive motor speed based on real-time operating conditions and current consumption levels. Rather than maintaining a fixed high speed for optimal cutting, the motor speed varies automatically to balance cutting performance with battery conservation, especially during high-grass or obstacle conditions that increase power demand.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the drive motor speed is reduced to conserve battery power, then battery life is extended, but cutting performance deteriorates

Engineering Contradiction:
Improvebattery lifeVSAvoidcutting performance
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The controller continuously monitors total current consumption and only reduces motor speed when current exceeds the predetermined threshold. This feedback mechanism ensures that cutting performance is maintained at optimal levels during normal operating conditions, and only adjusted when necessary to prevent battery overload.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the motor speed parameter dynamically based on current consumption levels. During normal operation, the motor runs at high speed for optimal cutting performance. When current consumption indicates high-grass or obstacle conditions, the controller adjusts the speed parameter to reduce power demand and extend battery life.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If real-time current monitoring and automatic speed adjustment systems are implemented, then battery life is extended and cutting performance is optimized, but device complexity increases

Engineering Contradiction:
Improvebattery lifeVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The controller receives real-time total current consumption data from a current sensor and automatically adjusts drive motor speed based on this feedback. When current consumption exceeds a predetermined threshold, the controller reduces motor speed to prevent battery overload, thereby extending battery life while maintaining cutting performance within acceptable parameters.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system is self-regulating, automatically adjusting motor speed based on real-time current consumption without requiring manual intervention. The controller monitors power usage and autonomously optimizes performance versus battery conservation, eliminating the need for complex user interfaces or manual adjustments.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2731560B1Battery powered lawn care vehicle with efficient drive controller
Publication Date: 2018.03.14 HUSQVARNA AB
  • EP2731560B1 patent drawingFigure 1A
  • EP2731560B1 patent drawingFigure 1B
  • EP2731560B1 patent drawingFigure 2

AI summary

A riding lawn care vehicle may include a battery power source, an electric drive motor, at least one blade drive motor, a current sensor, and a drive controller. The electric drive motor may be powered by the battery power source. The electric drive motor may be operably coupled to a wheel of the riding lawn care vehicle to provide drive power for the riding lawn care vehicle. The at least one blade drive motor may be powered by the battery power source. The at least one blade drive motor may be operably coupled to at least one cutting blade of the riding lawn care vehicle. The current sensor may be disposed to monitor total current drawn from the battery power source. The drive controller may receive total current data from the current sensor and provide a drive control signal related to operation of the electric drive motor based on the total current data.