Lawn Mower Blade Maintenance Tool and Positioning Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Rotary lawn mowers require intensive labor for blade maintenance, including polishing and cleaning, as users need to manually remove mud and grass clippings and often cannot polish the blades without moving the mower to a specific location.

Innovation Solution

A rotary lawn mower design featuring a maintenance tool, such as a grindstone, integrated into the housing that allows the blade to move between a maintenance position for polishing and an operating position for mowing, using a cutting portion position changing mechanism to facilitate contact with the maintenance tool without relocating the mower.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a rotary lawn mower uses a fixed blade design, then the structure is simple, but the blade cannot be maintained without relocating the mower to a specific location

Engineering Contradiction:
Improveblade maintenance accessibilityVSAvoidmower structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The blade is designed to be movable between a horizontal operating position for mowing and an inclined maintenance position for polishing. This dynamic repositioning capability allows the blade to access the maintenance tool without relocating the entire mower, resolving the contradiction between maintenance accessibility and structural simplicity.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the blade remains in the operating position, then the mower structure is simple, but intensive labor is required to clean mud and grass clippings from the blade

Engineering Contradiction:
Improveblade cleaning easeVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The blade can be dynamically repositioned to an inclined maintenance position where it contacts a maintenance tool integrated into the housing. This allows automatic polishing and cleaning of mud and grass clippings, significantly reducing the intensive manual labor and time required compared to keeping the blade in the fixed operating position.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the blade is polished by a separate charging station, then the maintenance quality is improved, but the mower cannot be maintained without selecting specific locations

Engineering Contradiction:
Improvemaintenance location flexibilityVSAvoidblade sharpness maintenance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The maintenance tool (grindstone) is merged with the mower housing, integrating the polishing function directly into the mower structure. This eliminates the need for separate charging stations or specific maintenance locations, while maintaining reliable blade sharpness through continuous access to the maintenance tool during operation.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If the blade is designed to move between positions, then maintenance accessibility is improved, but the device complexity increases

Engineering Contradiction:
Improveblade maintenance accessibilityVSAvoidblade position mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The blade is designed with a simple rotational mechanism that allows it to move between a horizontal operating position and an inclined maintenance position. This dynamic design provides excellent maintenance accessibility while keeping the position-changing mechanism relatively simple, involving basic rotational movement rather than complex multi-stage mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient blade maintenance without relocating the mower, preventing blade dullness and white whiskers on cut grass, reducing maintenance labor and ensuring continuous mowing performance.

Implementation Method 1

a maintenance tool provided on the housing, the maintenance tool being contactable with the blade from the above

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS11503768B2Lawn mower having a maintenance tool for maintaining a cutting blade
Publication Date: 2022.11.22 HONDA MOTOR CO LTD
  • US11503768B2 patent drawing
  • US11503768B2 patent drawing
  • US11503768B2 patent drawing

AI summary

A lawn mower includes: a rotation shaft coupled to a power source and extending in an approximately vertical direction; a blade configured to rotate integrally with the rotation shaft; and a housing having a downward opening and accommodating the blade such that the blade is rotatable; and a maintenance tool provided on the housing, the maintenance tool being contactable with the blade from the above. A cutting portion of the blade is capable of moving between a maintenance position at which the cutting portion is contactable with the maintenance tool and an operating position at which the cutting portion mows a lawn.