Electric Lawn Mower Deck Lift Mechanism and Power System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional gas-powered lawn mowers are inefficient, difficult to maintain, and pose environmental and safety hazards due to noise pollution, maintenance challenges, and the need for onsite fuel storage.

Innovation Solution

A lawn mower design featuring an electric power source with a quick deck lift mechanism that allows the mower deck to be raised for obstacle clearance, enabling safer operation and easier maintenance, along with a height adjustment system and intuitive user interface for enhanced operational efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a gas powered engine is used to drive the lawn mower, then power and productivity are improved, but noise pollution, harmful emissions, and safety hazards increase

Engineering Contradiction:
Improveengine powerVSAvoidnoise pollution and emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the gas-powered internal combustion engine with an electric motor system. The electric motor is powered by a battery pack, eliminating the need for combustion processes that generate noise and harmful emissions. This substitution maintains adequate power for lawn mowing operations while removing the harmful factors associated with gas engines.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If a gas powered engine is used, then power is improved, but maintenance difficulty and operational costs increase

Engineering Contradiction:
Improveengine powerVSAvoidmaintenance difficulty
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

The complex mechanical system of a gas engine (including carburetor, spark plugs, exhaust system, fuel lines) is replaced with a simpler electric motor and battery system. Electric motors have fewer moving parts, no combustion chambers to clean, no spark plugs to replace, and no exhaust systems to maintain, significantly reducing maintenance requirements and operational costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If a quick deck lift mechanism is added to raise the mower deck for obstacle clearance, then operational safety and versatility are improved, but device complexity increases

Engineering Contradiction:
Improveobstacle clearance capabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mower deck is designed with dynamic height adjustment capability through a quick lift mechanism. This allows the deck to transition between a low mowing position and a high clearance position as needed. The mechanism uses linkages and actuators that can quickly change the deck angle, providing adaptability for different terrain conditions without requiring a completely separate lifting system.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If manual height adjustment is used, then ease of manufacture is improved, but operational efficiency and user convenience deteriorate

Engineering Contradiction:
Improveadjustment mechanism simplicityVSAvoidheight adjustment convenience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The height adjustment system incorporates a user interface that allows operators to easily select desired cutting heights. The system includes indicators that show current height settings and mechanisms that enable quick adjustment without requiring complex manual operations. This balances manufacturing simplicity with operational convenience by using straightforward mechanical or electromechanical adjustment components.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240237574A1Lawn mowers and associated features and methods
Publication Date: 2024.07.18 TECHTRONIC CORDLESS GP
  • US20240237574A1 patent drawing
  • US20240237574A1 patent drawing
  • US20240237574A1 patent drawing

AI summary

A lawnmower can include a frame; a mower deck; and a connection interface that selectively couples the mower deck to the frame, wherein the connection interface is selectively lockable in an open state to permit installation of the mower deck to the frame, and wherein the connection interface is spring biased to a closed state to lock the mower deck and the frame together.