Lawn Mower Robot RTK Mapping for Wire-Free Boundary Control

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Solution Overview

Problem

Existing lawn mower robots require complex and precise installation of perimeter wires or initial GPS mapping, which limits their flexibility and precision, especially when encountering obstacles like trees and shrubs, and can be affected by signal reduction near certain elements.

Innovation Solution

A lawn mower robot equipped with RTK GPS, radar or ultrasound sensors, and a processing module that autonomously maps the cutting zone by detecting edges and obstacles, associating GPS coordinates with detected points, and storing this information for precise navigation and adaptation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If perimeter wire is installed to delimit the working area, then the robot can move autonomously without escaping, but the installation becomes complex and time-consuming

Engineering Contradiction:
Improveautonomous movement controlVSAvoidperimeter wire installation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the perimeter wire constraint entirely by using GPS/RTK positioning to define virtual boundaries. The working area is delimited through coordinate-based fencing rather than physical wires, extracting the boundary definition from the physical domain to the digital domain.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical perimeter wire system is replaced with an electronic positioning system using GPS satellites and RTK ground stations. The physical wire constraint is substituted with digital coordinate boundaries that the robot navigates using electronic positioning data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If GPS localisation technology is used to overcome perimeter wire requirements, then the robot can operate more flexibly, but the precision is significantly reduced near obstacles like plants and walls

Engineering Contradiction:
Improveworking area flexibilityVSAvoidGPS signal precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent introduces RTK ground stations as intermediary elements that mediate between the GPS satellites and the robot. These ground stations provide correction signals that compensate for GPS signal degradation near obstacles, acting as intermediaries to restore positioning precision in challenging environments.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the positioning parameter from standard GPS accuracy to RTK-level precision by using differential correction signals. This parameter change transforms the positioning accuracy from meter-level to centimeter-level, overcoming the precision loss near obstacles.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If initial mapping of the working area is performed to load references in the robot, then the robot can navigate using fixed references, but the operation becomes time-consuming and the robot loses flexibility

Engineering Contradiction:
Improvenavigation reliabilityVSAvoidinitial mapping time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The robot performs self-mapping by autonomously exploring the working area and automatically building its own coordinate reference system. Instead of requiring external mapping services, the robot services itself by collecting positioning data and constructing its navigation map during initial operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The navigation reference system transitions from static pre-loaded maps to dynamic real-time mapping. The robot continuously updates its understanding of the working area boundaries and obstacles based on ongoing GPS/RTK positioning data, making the reference system adaptive rather than fixed.

Inventive Principle:
Principle #15Dynamics

4Reliability

If perimeter wire is used to delimit obstacles, then the robot can avoid striking obstacles, but the system requires precise and accurate wire positioning throughout the working area

Engineering Contradiction:
Improveobstacle avoidanceVSAvoidwire positioning accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The mechanical wire-based obstacle delimitation is replaced with an electronic virtual fence system defined by GPS coordinates. Obstacles are marked through digital coordinate points rather than physical wire placement, eliminating the need for precise mechanical wire positioning.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The obstacle delimitation transitions from two-dimensional wire placement on the ground to three-dimensional satellite-based positioning. The GPS/RTK system provides spatial coordinates in three dimensions, allowing precise obstacle location definition without physical wire installation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robot can operate flexibly and precisely without pre-installed perimeter wires, adapt to changing environments, and maintain reliable navigation even with reduced GPS signal precision, ensuring safe and efficient cutting operations.

Implementation Method 1

The robot (1) comprises a device (4) of the GPS type configured for deriving coordinates regarding a GPS position of the robot (1)

Methodology Applied
Scientific EffectGPS satellite signal reception:

Implementation Method 2

The robot (1) comprises at least one sensor (5), preferably of the radar type or of the ultrasound type, configured to detect the presence of grass and/or obstacles (6) in the cutting zone (A)

Methodology Applied
Scientific EffectRadar: Radar

Implementation Method 3

The robot (1) comprises at least one sensor (5), preferably of the radar type or of the ultrasound type, configured to detect the presence of grass and/or obstacles (6) in the cutting zone (A)

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Data Source

PatentUS20230240177A1Lawn mower robot and corresponding process
Publication Date: 2023.08.03 BERNINI FAB
  • US20230240177A1 patent drawing
  • US20230240177A1 patent drawing

AI summary

Described is a lawn mower robot which includes grass cutting means for performing an operation for cutting grass, movement means configured for moving the lawn mower robot, a device of the GPS type, configured for deriving coordinates regarding a GPS position of the robot, at least one sensor configured for detecting the presence of grass and/or obstacles in a cutting zone and a processing module, coupled to the sensor and to the GPS type device in order to derive, by means of said sensor, a plurality of points belonging to edges of a cutting zone or defining obstacles in the cutting zone, and associating with said points GPS coordinates derived using the GPS type device.