Lawnmower Height Adjustment Mechanism with Nested Actuator

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Solution Overview

Problem

Existing lawn mowers lack a compact and ergonomic height adjustment mechanism that allows for easy and efficient adjustment of the cutting height relative to the ground, often requiring two-handed operation and complex mechanisms.

Innovation Solution

A compact actuation mechanism for a height adjustment device that utilizes a spring-loaded coupling link with a parallelogram configuration, allowing one-handed operation and precise adjustment of the mower's cutting height through a pivoting mechanism with a display element for easy readability, integrated into the mower's housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a height adjustment mechanism is added to the lawn mower, then the cutting height can be adjusted, but the device complexity increases

Engineering Contradiction:
Improvecutting height adjustmentVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The actuating element is nested within the housing, with the actuating area recessed into the housing contour. This nesting approach allows the height adjustment mechanism to be integrated into the existing housing structure without adding external complexity, resolving the contradiction between adaptability and device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The coupling element serves multiple functions: it couples the pivoting movements of the wheels, acts as a lever for the height adjustment, and provides a structure for the positive-locking connection. This multi-functionality reduces the number of separate components needed, thereby reducing overall mechanism complexity while maintaining cutting height adjustability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the actuating element is made accessible for easy operation, then ease of operation improves, but the robustness against external forces decreases

Engineering Contradiction:
Improveactuation accessibilityVSAvoidrobustness against external forces
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The actuating area is nested within the housing contour, creating a recessed structure that is both accessible for operation and protected by the housing. This resolves the contradiction by providing ergonomic accessibility while the housing structure simultaneously provides protection against external forces.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The housing acts as a protective shell that encloses and protects the actuating element while allowing access to the actuating area. This shell structure maintains robustness against external forces while enabling ease of operation through the recessed design.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the actuating area is recessed within the housing, then robustness and ergonomics improve, but the actuation force requirement increases

Engineering Contradiction:
Improverobustness against external forcesVSAvoidactuation force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The coupling element is designed as a movable lever that dynamically changes its mechanical advantage during actuation. As the coupling element moves along its movement path, the lever arm length changes, providing variable mechanical advantage that reduces the required actuation force while maintaining robustness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spring element provides a counteracting force that assists the user during actuation, reducing the net force required. The spring is pre-loaded to provide assistance during the actuation stroke, effectively counterbalancing part of the required actuation force while maintaining the recessed robust design.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

4Ease of operation

If a spring-loaded coupling link is used, then ease of operation improves, but the device complexity increases

Engineering Contradiction:
Improveactuation effortVSAvoidspring mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spring element is merged with the coupling element, with the spring integrated into the coupling mechanism rather than being a separate assembly. This integration reduces overall complexity by combining two components into one unified structure, while still providing the mechanical advantage for ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling element simultaneously serves as the structural link for wheel pivoting coupling and as the lever for height adjustment actuation, with the spring integrated to provide actuation assistance. This multi-functionality reduces the number of separate components, thereby reducing complexity while maintaining ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy, one-handed adjustment of the cutting height with enhanced ergonomics and simplicity, ensuring robust construction and optimal guidance of the actuating element, while maintaining a compact design.

Implementation Method 1

The height adjustment device (52) is spring-loaded in such a way that, during actuation of the actuating element (82), the coupling link (66) is displaced at least without force or automatically

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentEP3381260B1Ground working implement
Publication Date: 2023.06.14 ROBERT BOSCH GMBH
  • EP3381260B1 patent drawingFigure 1
  • EP3381260B1 patent drawingFigure 2
  • EP3381260B1 patent drawingFigure 3

AI summary

The invention relates to a soil cultivation device (10), in particular a lawnmower, with a housing (12) on which at least two wheels (16) are pivotably mounted, and with a height adjustment device (52) for adjusting the cutting height, by means of which the wheels (16) can be fixed in at least two different positions about a pivot axis (58) relative to the housing (12), wherein the height adjustment device (52) comprises a coupling element (66) for coupling the pivoting movements of the wheels (16) and an actuating element (82). It is proposed that the actuating element (82) be movably mounted on, in particular within, the housing (12) and that the actuating element (82) be positively connected to the coupling element (66) via a fixing area (90), wherein an actuating area (88) of the actuating element (82) and the fixing area (90) are designed to be immovable relative to each other.