Layered Cathode Composition for Battery Capacity and Cycle Life

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Solution Overview

Problem

The capacity and cycle life characteristics of lithium secondary batteries are deteriorated due to the cathode structure, particularly the cathode active materials, which affect their performance in applications requiring high energy density and stability.

Innovation Solution

A cathode for lithium secondary batteries is designed with a first layer of lithium metal phosphate particles and a second layer of lithium-transition metal oxide particles, where the content of lithium-transition metal oxide particles ranges from 20 wt% to 70 wt%, with specific particle sizes and compositions to enhance stability and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cathode active material and a conductive material are included in the cathode, then the capacity characteristics and cycle life characteristics may deteriorate

Engineering Contradiction:
Improvecycle life characteristicsVSAvoidcathode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cathode active material is segmented into two distinct layers: a first cathode active material layer containing lithium metal phosphate particles and a second cathode active material layer containing lithium-transition metal oxide particles. This segmentation allows each layer to perform specific functions, with the lithium metal phosphate layer providing structural stability and the lithium-transition metal oxide layer enhancing capacity, thereby improving cycle life characteristics while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cathode employs a composite structure combining two different cathode active materials with distinct properties. The lithium metal phosphate particles provide excellent structural stability and long cycle life, while the lithium-transition metal oxide particles contribute high capacity. By combining these materials in a layered composite structure with controlled weight ratios (20-70 wt% lithium-transition metal oxide), the cathode achieves both improved cycle life characteristics and enhanced capacity without excessive complexity

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the cathode structure is optimized for high capacity, then the cycle life characteristics deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Different regions of the cathode are assigned different material compositions and properties. The first cathode active material layer containing lithium metal phosphate particles is positioned to provide structural stability and long-term durability, while the second cathode active material layer containing lithium-transition metal oxide particles is positioned to maximize capacity. This local differentiation of material quality allows the cathode to simultaneously achieve high capacity and excellent cycle life characteristics

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cathode uses a composite of lithium metal phosphate particles and lithium-transition metal oxide particles in a layered structure. The lithium metal phosphate layer provides robust structural framework that maintains integrity over many cycles, while the lithium-transition metal oxide layer contributes high capacity through efficient lithium ion insertion/extraction. By optimizing the weight ratio of these composite materials (20-70 wt% lithium-transition metal oxide), the cathode achieves both high capacity and improved cycle life characteristics

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP4704178A1Cathode for lithium secondary battery and lithium secondary battery including the same
Publication Date: 2026.03.04 SK ON CO LTD
  • EP4704178A1 patent drawingFigure 1~2
  • EP4704178A1 patent drawingFigure 3
  • EP4704178A1 patent drawing

AI summary

A cathode for a lithium secondary battery according to embodiments of the present disclosure includes a cathode current collector, a first cathode active material layer disposed on at least one surface of the cathode current collector and including lithium metal phosphate particles, and a second cathode active material layer disposed on the first cathode active material layer and including lithium-transition metal oxide particles, wherein the content of the lithium-transition metal oxide particles, based on the total weight of the lithium metal phosphate particles and the lithium-transition metal oxide particles, is 20 wt% to 70 wt%.