Layered Display Electrodes With Contact-Hole Routing for Low RC Delay

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Solution Overview

Problem

Existing display devices face challenges with high contact resistance and RC delay in their electrodes, which affect the performance and efficiency of the display.

Innovation Solution

The display device incorporates a layered structure of electrodes with a first electrode layer made of aluminum and a second electrode layer made of molybdenum, where the first electrode layer has higher reflectivity and lower conductivity than the second, and a contact hole exposes the first electrode layer to the second electrode layer, allowing for improved electrical connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layer electrode structure is used, then the device complexity is reduced, but the contact resistance and RC delay increase

Engineering Contradiction:
Improveelectrode structure complexityVSAvoidcontact resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electrode is divided into multiple layers (first electrode layer and second electrode layer) with different material compositions and functions. The first electrode layer provides high reflectivity while the second electrode layer provides high conductivity, allowing each layer to optimize for its specific function rather than requiring a single material to compromise between conflicting requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite electrode structure where the first electrode layer (e.g., aluminum) and second electrode layer (e.g., molybdenum) are stacked together. This composite structure combines the advantageous properties of different materials - high reflectivity from the first layer and high electrical conductivity from the second layer - to simultaneously reduce contact resistance and RC delay while maintaining optical performance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a single-layer electrode structure is used, then the manufacturing process is simplified, but the RC delay increases

Engineering Contradiction:
Improveelectrode manufacturing simplicityVSAvoidRC delay
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The electrode structure is segmented into multiple functional layers that can be deposited using standard sequential sputtering or evaporation processes. Each layer is deposited independently with controlled thickness and composition, allowing the manufacturing process to remain compatible with existing thin-film deposition equipment and techniques while achieving the dual benefits of reduced RC delay and optimized electrical performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite electrode structure integrates materials with complementary electrical properties - the first electrode layer (e.g., aluminum) contributes to signal reflection and the second electrode layer (e.g., molybdenum) provides low-resistance electrical pathways. This composite approach reduces RC delay by creating parallel conduction paths with lower overall resistance, while the manufacturing process remains feasible through conventional multi-layer thin-film deposition techniques.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If the first electrode layer has high reflectivity, then the optical performance is improved, but the electrical conductivity decreases

Engineering Contradiction:
ImprovereflectivityVSAvoidelectrical conductivity
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The electrode function is segmented between two layers: the first electrode layer is optimized for optical reflectivity with materials like aluminum that have high reflective properties, while the second electrode layer is optimized for electrical conductivity with materials like molybdenum that provide low-resistance electrical pathways. This functional segmentation allows each layer to excel at its primary role without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite electrode structure combines materials with different dominant properties - the first electrode layer uses high-reflectivity materials (e.g., aluminum) to maintain optical performance, while the second electrode layer uses high-conductivity materials (e.g., molybdenum) to ensure low contact resistance and RC delay. The stacked composite configuration allows both optical and electrical requirements to be satisfied simultaneously by leveraging the complementary properties of the constituent materials.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12402442B2Display device and method of manufacturing display device
Publication Date: 2025.08.26 SAMSUNG DISPLAY CO LTD
  • US12402442B2 patent drawing
  • US12402442B2 patent drawing
  • US12402442B2 patent drawing

AI summary

A display device includes: a first light emitting element located between the first and second patterns; a first alignment electrode located on the first pattern, the first alignment electrode having a first inclined surface opposing the first light emitting element; a first connection electrode at a same layer as the first alignment electrode; and first and second electrodes electrically connected to respective end portions of the first light emitting element. Each of the first alignment electrode and the first connection electrode includes first and second electrode layers that are sequentially stacked. A contact hole exposing the first electrode layer of the first connection electrode is formed in the second electrode layer of the first connection electrode. The first electrode is in contact with the first electrode layer of the first connection electrode and a side surface of the second electrode layer of the first connection electrode through the contact hole.