Layered Earplug with Pressure-Release Valve

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Solution Overview

Problem

Traditional earplugs often cause discomfort due to improper fit and air pressure buildup in the ear canal, failing to effectively reduce sound and pressure variations.

Innovation Solution

Layered earplugs with a stalk and multiple discs of varying diameters, featuring air pockets and a pressure-release valve mechanism that opens to alleviate accumulated air pressure, ensuring a secure fit and reduced sound transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional earplugs are used to block sound, then sound reduction is achieved, but air pressure builds up in the ear canal causing discomfort

Engineering Contradiction:
Improvesound transmissionVSAvoidair pressure buildup
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The earplug is segmented into multiple functional layers including sound-blocking material and pressure-release mechanisms. The layered structure allows simultaneous sound attenuation and pressure regulation by dividing the earplug into distinct functional zones that address each problem separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A pressure-release valve or breathable membrane acts as an intermediary between the ear canal and the external environment. This intermediary component allows pressure equalization while maintaining sound blocking functionality, mediating between the need for sound isolation and pressure relief.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If earplugs are designed for secure fit, then noise reduction improves, but comfort decreases due to improper fit and pressure buildup

Engineering Contradiction:
Improvenoise reductionVSAvoidcomfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The earplug incorporates dynamic pressure-release mechanisms that respond to pressure changes in the ear canal. The pressure-release valve or breathable membrane dynamically adjusts to allow pressure equalization, making the earplug adaptive to changing conditions while maintaining secure fit and noise reduction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different portions of the earplug have different properties optimized for specific functions. The outer layers provide sound blocking while inner layers or specific zones provide pressure relief, creating local quality variations that simultaneously achieve noise reduction and comfort.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If earplugs block sound effectively, then hearing protection improves, but pressure changes in the ear canal cause discomfort

Engineering Contradiction:
Improvehearing protectionVSAvoidpressure changes
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The earplug is divided into sound-blocking segments and pressure-regulation segments. This segmentation allows the sound-blocking material to provide hearing protection while separate pressure-release components handle pressure changes, resolving the contradiction between effective sound blocking and pressure management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A pressure-release valve or breathable membrane serves as an intermediary that allows pressure equalization while maintaining sound blocking. This intermediary component enables pressure changes to occur without compromising hearing protection, as it selectively allows pressure passage while blocking sound transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The layered earplug design enhances comfort by accommodating varying ear canal sizes and effectively reduces both sound and air pressure, providing improved noise reduction and pressure regulation.

Implementation Method 1

the at least one air pocket and the plurality of discs reduce sound that reaches a user's eardrum

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

at least one valve located within the tunnel configured to release accumulated air pressure in a user's ear canal through the tunnel

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS12053354B2Layered earplugs with pressure reducing mechanism
Publication Date: 2024.08.06 TYAN SASHA
  • US12053354B2 patent drawing
  • US12053354B2 patent drawing
  • US12053354B2 patent drawing

AI summary

A layered earplug with pressure reducing mechanisms in accordance with embodiments of the invention are disclosed. In one embodiment, the layered earplug comprises: a stalk comprising a tunnel that transverses the layered earplug; a plurality of discs attached to the stalk, wherein each disc of the plurality of discs includes a diameter relative to on a position of the disc on the stalk; at least one pocket located between two adjacent discs of the plurality of discs, wherein the at least one air pocket and the plurality of discs reduce sound that reaches a user's eardrum; and at least one valve located within the tunnel configured to release accumulated air pressure in a user's ear canal through the tunnel.