Layered Negative Electrode Pore Structure for High-Rate Battery Cycling

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Solution Overview

Problem

Existing secondary battery negative electrodes with small pore diameters inhibit electrolyte flow, leading to degraded cycle characteristics during high-rate charging and discharging.

Innovation Solution

A negative electrode with a multi-layer structure, where the first mixture layer has a reduced pore diameter and the second mixture layer has an increased pore diameter, creating a specific pore diameter ratio (A/B) between 0.01 and 1, enhancing electrolyte flow and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If many pores having a small pore diameter are present in the negative electrode, then the decomposition of electrolytic solution is suppressed and cycle characteristics are improved, but the flow of electrolytic solution from the positive electrode is inhibited and high-rate charging and discharging characteristics are degraded

Engineering Contradiction:
Improvecycle characteristicsVSAvoidhigh-rate charging and discharging characteristics
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The negative electrode mixture layer is divided into two distinct layers: a first mixture layer with small pore diameter (0.03-2 μm) that suppresses electrolyte decomposition, and a second mixture layer with large pore diameter (2-10 μm) that facilitates electrolyte flow. This segmentation allows each layer to perform its specialized function, resolving the contradiction between cycle stability and high-rate performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the negative electrode are given different pore diameter characteristics tailored to their specific functions. The first mixture layer (closer to current collector) has small pores for stability, while the second mixture layer (outer layer) has large pores for rapid electrolyte access. This local differentiation optimizes both cycle characteristics and high-rate charging/discharging performance

Inventive Principle:
Principle #3Local quality

2Reliability

If the pore diameter is reduced to improve cycle characteristics, then the decomposition of electrolytic solution is suppressed, but the flow of electrolytic solution is inhibited

Engineering Contradiction:
Improvecycle characteristicsVSAvoidelectrolytic solution flow
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The negative electrode is segmented into two layers with different pore diameters. The first layer has small pores (0.03-2 μm) to suppress electrolyte decomposition, while the second layer has large pores (2-10 μm) to ensure adequate electrolyte supply, thus resolving the contradiction between electrolyte decomposition suppression and electrolyte flow maintenance

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves cycle characteristics and energy density by optimizing the flow of the electrolyte during high-rate charging and discharging, resulting in better high-rate charging and discharging performance.

Implementation Method 1

the first mixture layer and the second mixture layer have different pore diameter distributions from each other, and when a pore diameter corresponding to a maximum peak in the pore diameter distribution in the first mixture layer is defined as a pore diameter A, and a pore diameter corresponding to a maximum peak in the pore diameter distribution in the second mixture layer is defined as a pore diameter B

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20240387810A1Negative electrode for rechargeable battery, and rechargeable battery
Publication Date: 2024.11.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240387810A1 patent drawing
  • US20240387810A1 patent drawing

AI summary

This negative electrode for a rechargeable battery, according to an exemplary embodiment, comprises: a core; and a mixture layer formed on the core. The mixture layer includes: a first mixture layer; and a second mixture layer disposed on the first mixture layer. The first mixture layer and the second mixture layer have mutually different pore size distributions. In a case where a pore size corresponding to the maximum peak of the pore size distribution of the first mixture layer is defined as pore size A and a pore size corresponding to the maximum peak of the pore size distribution of the second mixture layer is defined as pore size B, the ratio of pore size A to pore size B (A/B) is greater than 0.01 and less than 1.