Layered Feed System for Chicken Growth Optimization

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Solution Overview

Problem

Current methods for promoting the growth and welfare of young chickens are inefficient, as they fail to provide an attractive and nutritionally balanced feed system that adapts to the chicken's size and requires frequent intervention, leading to waste and suboptimal growth conditions.

Innovation Solution

A method involving a layered feed system with increasing pellet sizes, controlled lighting, and a specific group size of 50 chickens, along with a climate chamber and heat exchanger system, ensures continuous feed attractiveness, reduces waste, and promotes growth by providing optimal nutrition and environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If feed is offered in a single size throughout the brooding cycle, then feeding management is simple, but feed becomes unattractive as chickens grow, leading to reduced intake

Engineering Contradiction:
Improvefeeding management simplicityVSAvoidfeed intake and growth
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The feed is segmented into multiple layers within the trough, with each layer containing pellets of different sizes. The smallest pellets are at the bottom and larger pellets are stacked above, allowing chickens to access appropriately sized feed as they grow without requiring manual intervention to change feed sizes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a single-dimensional approach (one feed size) to a multi-dimensional approach by stacking feed layers vertically in the trough. This vertical arrangement allows multiple pellet sizes to coexist in a single feeding station, maintaining both operational simplicity and growth-appropriate feed attraction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the trough is filled frequently to maintain feed attractiveness, then feed intake is optimized, but labor intervention increases and waste occurs

Engineering Contradiction:
Improvefeed intake optimizationVSAvoidlabor intervention time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The trough is pre-filled with multiple layers of feed in decreasing pellet size order from top to bottom before the brooding cycle begins. This preliminary arrangement ensures that as chickens grow and consume feed, smaller pellets remain available at the bottom, maintaining feed attractiveness throughout the entire brooding cycle without requiring intermediate refilling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The layered feed structure ensures continuous feed attractiveness throughout the brooding cycle. As chickens peck at the top layers, smaller pellets gradually become accessible, providing a continuous supply of appropriately sized feed without interruption or manual intervention, thereby optimizing intake while minimizing labor.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If larger group sizes are used in crates, then economic efficiency increases, but individual chicken welfare and growth optimization decrease

Engineering Contradiction:
Improveeconomic efficiencyVSAvoidgrowth optimization consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent optimizes the group size parameter to approximately 50 chickens per crate, which balances economic efficiency with individual chicken welfare and growth optimization. This specific parameter value allows sufficient space for each chicken to access the layered feed and move comfortably, preventing competition-related stress while maintaining economical crate utilization.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If standard lighting intensity is used, then energy consumption is lower, but chicken growth promotion is insufficient

Engineering Contradiction:
Improveenergy consumptionVSAvoidchicken growth rate
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The lighting intensity parameter is optimized to approximately 90 lux, which is higher than standard lighting but specifically tailored to promote chicken growth and activity. This parameter optimization balances increased energy consumption with significant improvements in chicken welfare, feed intake, and growth rates, creating a more productive brooding environment.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10251372B2Accommodation for chicken
Publication Date: 2019.04.09 HATCHTECH GROUP BV
  • US10251372B2 patent drawing
  • US10251372B2 patent drawing
  • US10251372B2 patent drawing

AI summary

This invention relates to a method for promoting growth of young chicken comprising the step;offering feed in a layered manner in subsequent order of pellet-size for adjusting the pellet-size to the size of the young chicken during a whole brooding cycle for the feed being attractive during the whole brooding cycle as perceived by the young chicken.