Layered Insulation Structure for Conduction and IR Heat Blocking

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Solution Overview

Problem

Traditional insulation systems primarily address heat transfer through conduction, neglecting a significant portion of heat transfer via infrared radiation, leading to inefficient energy usage in buildings, as more than a third of electricity is consumed for heating and cooling.

Innovation Solution

A layered insulation system comprising multiple layers with varying properties to inhibit both conduction and radiation, including low-E, low-U, foam, and primarily empty layers, which can be customized for specific applications to address different modes of heat transfer non-linearly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional insulation systems are used to address heat transfer through conduction, then conduction heat transfer is reduced, but radiation heat transfer remains unaddressed resulting in significant energy loss

Engineering Contradiction:
Improveenergy loss through building shellsVSAvoidability to address different modes of heat transfer
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The insulation system is divided into multiple distinct layers, each designed to address specific heat transfer modes. The foam layer addresses conduction, the air gap layer addresses convection, and the radiant barrier layer addresses radiation, creating a segmented approach to comprehensive heat transfer control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines multiple materials with different properties (foam insulation, air gap, radiant barrier) into a composite structure that addresses all three modes of heat transfer simultaneously, achieving versatility in handling conduction, convection, and radiation

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a single-layer insulation system is used, then the system is simple to install, but it cannot effectively address both conduction and radiation heat transfer modes

Engineering Contradiction:
Improveinstallation simplicityVSAvoideffectiveness in inhibiting heat transfer
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The insulation system is divided into multiple distinct layers, each designed to address specific heat transfer modes. The foam layer addresses conduction, the air gap layer addresses convection, and the radiant barrier layer addresses radiation, creating a segmented approach to comprehensive heat transfer control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple insulation layers with different functions into a single integrated assembly that can be installed together, merging the complexity of multiple separate installations into one unified system that maintains reliability while simplifying the installation process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The layered insulation system effectively reduces heat transfer through both conduction and radiation, leading to significant energy savings by minimizing the energy required to maintain temperature differences between interior and exterior environments.

Implementation Method 1

one or more foam layers, each foam layer comprising a different foam material or a same foam material with a different cell structure

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

one or more air gap layers, each air gap layer comprising a different air gap width

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

one or more radiant barrier layers, each radiant barrier layer comprising a different radiant barrier material

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Data Source

PatentUS9982430B2Layered insulation system
Publication Date: 2018.05.29 SOLEIL INSULATION INC
  • US9982430B2 patent drawing
  • US9982430B2 patent drawing
  • US9982430B2 patent drawing

AI summary

A layered insulation system comprising one or more layers. A variety of types of layers can be used in conjunction with one another to deliver a range of desired Low-E and/or Low-U insulation properties and/or venting choices. Some types of layers can be foam layers with foam that inhibits heat conjunction interspersed with microparticles and/or nanoparticles that reflect, scatter, abate, and/or negate infrared radiation (IR) wavelengths, including dampening “Ideal Model Matrix” vibrations to inhibit heat flux through an IR opaque system. Other layers can be Low-E layers, Low-U layers, primarily empty layers, and/or other types of layers.