Layered Laser Amplification Medium for High-Power Beam Scaling

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Solution Overview

Problem

The challenge is to develop a high-quality and high-power laser amplification medium that is easy to manufacture and implement, particularly for applications like laser machining and space debris removal, where fiber lasers face issues with power density and material damage due to nonlinear optical effects.

Innovation Solution

A laser amplification medium comprising a clad part and core parts with specific refractive indices, arranged in a layered structure to facilitate easy manufacturing and efficient lamination, allowing for effective amplification of laser beams by pumping light through end or side faces, and enabling integration of multiple units for enhanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If fiber lasers are combined in large numbers to achieve high output power, then the total output power increases, but the power density inside the waveguide becomes excessively high causing material damage and nonlinear optical effects

Engineering Contradiction:
Improveoutput powerVSAvoidpower density
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The invention divides the amplification function into multiple independent fiber laser units (first fiber laser, second fiber laser, etc.), each operating at lower power density. These segmented units are then combined through beam combination technology to achieve high total output power while maintaining safe power density levels in individual waveguides.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-dimensional power scaling (increasing power in one fiber) to multi-dimensional power scaling by combining multiple fiber lasers in parallel. This dimensional approach allows power aggregation without concentrating energy in a single waveguide, thereby avoiding nonlinear optical effects and material damage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple fiber lasers are combined to achieve high power, then output power increases, but the system complexity and manufacturing difficulty increase significantly

Engineering Contradiction:
Improveoutput powerVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system is segmented into modular fiber laser units that can be independently manufactured and tested. This modularity simplifies the overall system architecture, allowing each unit to be optimized separately while maintaining standardized interfaces for combination, thereby reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs universal beam combination technology that can integrate multiple fiber laser units with consistent interfaces and control protocols. This universality allows different fiber laser units to be combined using the same methodology, reducing the complexity that would otherwise arise from custom integration for each unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If traditional laser amplification media are used, then laser beam amplification is achieved, but material damage occurs due to high power density

Engineering Contradiction:
Improveamplification capabilityVSAvoidmaterial durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The amplification function is segmented across multiple fiber laser units, each operating below the damage threshold of optical materials. By distributing the amplification load across multiple units rather than concentrating it in a single high-power medium, the invention prevents material damage while maintaining high overall amplification capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces beam combination technology as an intermediary mechanism that merges the output of multiple low-power-density fiber lasers into a single high-power beam. This intermediary approach allows the system to achieve high amplification without subjecting any single material component to damaging power densities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a straightforward manufacturing method for a high-power laser amplification medium that effectively amplifies laser beams, reducing material damage and enhancing output quality, making it suitable for demanding applications like space debris removal.

Implementation Method 1

The clad part has a predetermined first refractive index. The first core part and the second core part each have a second refractive index that is higher than the first refractive index

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20240291222A1Laser amplification medium and laser amplification medium manufacturing method
Publication Date: 2024.08.29 MITSUBISHI HEAVY IND LTD
  • US20240291222A1 patent drawing
  • US20240291222A1 patent drawing
  • US20240291222A1 patent drawing

AI summary

A laser amplification medium includes: a clad part; a first core part and a second core part; a virtual first, second, and third layers. The first core part and the second core part extend parallel to an axis direction. The first layer includes the first core part, the second core part, and a part of the clad part. The second layer and the third layer include a part of the clad part. Each side face of the first core part and the second core part includes a first planar portion and a second planar portion. The first planar portion is included in a first surface of the first layer, the first surface being a virtual bonding interface with the second layer. The second planar portion is included in a second surface of the first layer, the second surface being a virtual bonding interface with the third layer.