Layered Loop-Type Heat Pipe for Thin Electronic Cooling

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Solution Overview

Problem

Existing loop-type heat pipes are not thin enough for modern electronic devices, limiting their integration and efficiency.

Innovation Solution

A loop-type heat pipe design featuring a stacked structure of metal layers with porous bodies and specific pore and groove configurations to enhance fluid flow and reduce thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a conventional loop-type heat pipe structure is used, then heat transfer function is achieved, but the thickness is too large for modern electronic devices

Engineering Contradiction:
ImprovethicknessVSAvoidheat transfer capability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The heat pipe wall is segmented into multiple layers including porous layers and non-porous layers, with each layer serving specific functions. The porous layers provide capillary channels while non-porous layers provide structural support, allowing thinning while maintaining heat transfer capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Porous materials are used to create capillary channels within the heat pipe wall structure. The porous layers with controlled pore sizes enable effective working fluid transport through capillary action, reducing the need for thick walls while maintaining heat transfer function

Inventive Principle:
Principle #31Porous materials

Solution Approach 3:

The heat pipe employs composite structure combining porous and non-porous materials in alternating layers. This composite approach optimizes the balance between capillary fluid transport and structural integrity, enabling thinner design without compromising reliability

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If the heat pipe is thinned to reduce size, then integration into electronic devices is improved, but heat transfer efficiency may deteriorate

Engineering Contradiction:
Improveheat pipe volumeVSAvoidheat transfer efficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

Different regions of the heat pipe wall have different properties - porous layers for fluid transport and non-porous layers for thermal conduction. This local differentiation optimizes heat transfer efficiency throughout the structure while maintaining compact volume

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heat pipe structure transitions from a single thick wall to a multi-layered configuration with alternating porous and non-porous layers. This dimensional restructuring increases surface area for heat transfer while reducing overall thickness, improving volume efficiency without sacrificing heat transfer performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a thinner profile while maintaining effective heat transfer capabilities, enhancing cooling performance in electronic devices.

Implementation Method 1

a porous body provided between the first outer surface and the second outer surface, and wherein the porous body comprises: a first bottomed hole provided in the first inner surface, a second bottomed hole provided in the second inner surface, a first fine pore, wherein the first bottomed hole and the second bottomed hole partially communicate with each other through the first fine pore

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a heat pipe configured to transport heat by using a phase change of a working fluid is suggested as a device configured to cool a heat-generating component of a semiconductor device

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

an evaporator configured to vaporize a working fluid by heat of a heat-generating component

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a condenser configured to cool and condense the vaporized working fluid

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS12392561B2Loop-type heat pipe
Publication Date: 2025.08.19 SHINKO ELECTRIC IND CO LTD
  • US12392561B2 patent drawing
  • US12392561B2 patent drawing
  • US12392561B2 patent drawing

AI summary

An evaporator includes a first metal layer having a first inner surface and a first outer surface, a second metal layer having a second inner surface and a second outer surface, and a porous body provided between the first outer surface and the second outer surface. The porous body includes a first bottomed hole provided in the first inner surface, a second bottomed hole provided in the second inner surface, a first fine pore, wherein the first bottomed hole and the second bottomed hole partially communicate with each other through the first fine pore, a first groove portion provided in the first inner surface and configured to communicate with the first bottomed hole, and a second groove portion provided in the second inner surface and configured to communicate with the second bottomed hole. The first outer surface and the second outer surface serve as an outer surface of the evaporator.