Layered-Olivine Positive Electrode Structure for Fast-Charging Capacity

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high energy density and capacity, particularly in optimizing the positive electrode structure for improved charge/discharge characteristics.

Innovation Solution

A multi-layered positive electrode structure is introduced, comprising a first layer with a layered positive electrode active material and a second layer with an olivine-based active material, both featuring strategically designed holes to enhance lithium ion transfer and stability, along with specific coating layers to improve structural integrity and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single-layer positive electrode active material is used, then the electrode structure is simple, but the charge/discharge performance and capacity are limited

Engineering Contradiction:
Improvecharge/discharge performanceVSAvoidelectrode structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The positive electrode active material layer is divided into two distinct layers: a first layer containing layered positive electrode active material and a second layer containing olivine-based positive electrode active material. Each layer contributes different electrochemical properties, with the layered material providing high capacity and the olivine-based material providing structural stability, thereby improving overall charge/discharge performance while maintaining a manageable two-layer structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines two different types of positive electrode active materials (layered and olivine-based) into a composite multi-layered structure. This composite approach leverages the advantages of both material types: the layered material offers high lithium ion capacity while the olivine-based material provides structural stability and fast ion transport, resulting in superior overall performance compared to single-material electrodes.

Inventive Principle:
Principle #40Composite materials

2Speed

If holes are formed in the positive electrode active material layer, then lithium ion transfer is enhanced, but the structural integrity may be compromised

Engineering Contradiction:
Improvelithium ion transfer rateVSAvoidstructural integrity
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

Holes are formed at specific locations within the positive electrode active material layers to create localized pathways for lithium ion transport. The holes are strategically positioned to enhance ion transfer efficiency without compromising the overall structural integrity of the electrode. This localized modification allows rapid charge/discharge performance while maintaining sufficient mechanical strength.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If high nickel content is used in layered positive electrode active material, then capacity increases, but structural stability decreases

Engineering Contradiction:
Improvelithium ion capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent combines high-nickel layered positive electrode active material (providing high capacity) with olivine-based positive electrode active material (providing structural stability). The layered material contributes high lithium ion capacity due to its high nickel content, while the olivine-based material compensates for structural instability through its inherently stable framework, achieving both high capacity and structural stability in the composite electrode.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layered structure enhances charge/discharge performance, leading to improved capacity and energy density, while maintaining structural stability and rapid charge characteristics.

Implementation Method 1

the positive and negative electrodes include an active material in which intercalation and deintercalation are possible, and the rechargeable lithium battery generates electrical energy caused by oxidation and reduction reactions when lithium ions are intercalated and deintercalated

Methodology Applied
Scientific EffectIntercalation and deintercalation:

Implementation Method 2

the rechargeable lithium battery generates electrical energy caused by oxidation and reduction reactions when lithium ions are intercalated and deintercalated

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Implementation Method 3

The first positive electrode active material layer may include a plurality of first holes. The second positive electrode active material layer may include a plurality of second holes

Methodology Applied
Scientific EffectIon transport: Diffusion

Data Source

PatentUS20260045486A1Positive electrode for rechargeable lithium battery, method of manufacturing the same, and rechargeable lithium battery including the same
Publication Date: 2026.02.12 SAMSUNG SDI CO LTD
  • US20260045486A1 patent drawing
  • US20260045486A1 patent drawing
  • US20260045486A1 patent drawing

AI summary

Examples of the disclosure include positive electrodes, manufacturing methods thereof, and rechargeable lithium batteries. The positive electrode includes a positive electrode current collector and a positive electrode active material layer on the positive electrode current collector. The positive electrode active material layer includes a first positive electrode active material layer and a second positive electrode active material layer that are stacked on the positive electrode current collector. The first positive electrode active material layer includes a layered positive electrode active material. The second positive electrode active material layer includes an olivine-based positive electrode active material. The first positive electrode active material layer includes first holes. The second positive electrode active material layer includes second holes.