Layered Power Feed Mat for Custom Wireless Charging Functions

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Solution Overview

Problem

Existing power feed mats lack the ability to provide customizable functions tailored to individual user needs, as their primary function is fixed and cannot adapt to diverse user requirements.

Innovation Solution

A power feed mat with a substrate and cover sheet that includes at least one functional layer above or below the substrate, which can be combined to provide various functions such as protection, heat radiation, representation, power generation, foreign matter sensing, and living body sensing, allowing users to select the desired functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power feed mat is designed with a fixed primary function, then the structure is simple and easy to manufacture, but it cannot adapt to diverse user requirements

Engineering Contradiction:
Improveadaptability to user requirementsVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power feed mat is designed with multiple functional layers that can be selectively combined to provide different functions. The base substrate includes a power transmission coil, while additional functional layers (such as heating layers, cooling layers, sensing layers, or communication layers) can be superimposed on the substrate to create mats with different specialized functions, allowing one product platform to serve multiple user needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple functional layers are integrated into the power feed mat, then user-specific functions can be provided, but the device complexity increases

Engineering Contradiction:
Improvefunctionality customizationVSAvoidnumber of layers
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power feed mat is divided into a base substrate and separate functional layers. Each functional layer performs a specific function (heating, cooling, sensing, communication) and can be independently designed, manufactured, and selected. This segmentation allows users to choose only the functional layers they need, combining them with the substrate to create a customized mat without requiring all possible functions in every configuration

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the provision of user-specific functions, enhancing the versatility and adaptability of the power feed mat by integrating multiple layers that cater to specific user needs, such as stress reduction, waterproofing, snow melting, and vehicle guidance.

Implementation Method 1

a power transmission coil that transmits electromagnetic waves for power transmission to a power reception coil mounted on a vehicle

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12434578B2Power feed mat
Publication Date: 2025.10.07 TOYOTA JIDOSHA KK
  • US12434578B2 patent drawing
  • US12434578B2 patent drawing
  • US12434578B2 patent drawing

AI summary

A power feed mat includes a substrate including a power transmission coil capable of transmitting electric power to a power reception coil mounted on a vehicle and a cover sheet that covers the power transmission coil and at least one functional layer that can be provided at at least one of a position above the substrate and a position below the substrate and performs a prescribed function.