Layered Pupil-Replicating Waveguide Brightness Uniformity

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Solution Overview

Problem

Near-eye displays, particularly in AR and VR applications, face challenges with illumination non-uniformity due to the propagation of light rays through waveguides with different refractive indices, leading to brightness drops and cross-shaped patterns in the field of view, which affect the overall image quality and user experience.

Innovation Solution

A pupil-replicating waveguide with an intermediate layer of lower refractive index optically couples two substrates, preventing highly oblique rays from propagating in the lower-index substrate and redirecting them to the higher-index substrate, thereby reducing illumination non-uniformities and improving brightness uniformity across the field of view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light propagates through waveguides with different refractive indices, then light routing and display functionality are achieved, but illumination non-uniformity and brightness drops occur

Engineering Contradiction:
Improvebrightness uniformityVSAvoidwaveguide structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

An intermediate layer with refractive index介于between the high-index and low-index substrates is introduced to act as an optical mediator. This intermediate layer prevents highly oblique rays from propagating in the lower-index substrate by providing a gradual refractive index transition, thereby reducing illumination non-uniformities and eliminating cross-shaped patterns in the field of view.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index parameter is strategically varied across different layers of the waveguide structure. By creating a gradient of refractive indices from the high-index substrate through the intermediate layer to the low-index substrate, the system optimizes light propagation characteristics and minimizes illumination non-uniformity without requiring complex structural modifications.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If highly oblique rays propagate in the lower-index substrate, then light routing efficiency is maintained, but cross-shaped patterns and dark bands appear in the field of view

Engineering Contradiction:
Improvefield of view uniformityVSAvoidlight ray loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The intermediate layer serves as an intermediary optical medium that prevents highly oblique rays from entering the low-index substrate where they would create cross-shaped patterns. By mediating the optical transition, it redirects these rays to propagate in the high-index substrate instead, eliminating the harmful patterns while maintaining overall light routing efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The intermediate layer converts what would be harmful highly oblique ray propagation into beneficial controlled light routing. By preventing these rays from propagating in the lower-index substrate, the system transforms potential image degradation into an opportunity to maintain uniform illumination across the field of view.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of an intermediate layer between the substrates in the waveguide enhances brightness uniformity and overall image quality by ensuring that more light rays reach the eyebox, reducing dark bands and cross-shaped patterns, and improving the user's visual experience in near-eye displays.

Implementation Method 1

A pupil-replicating waveguide with an intermediate layer of lower refractive index optically couples two substrates, preventing highly oblique rays from propagating in the lower-index substrate and redirecting them to the higher-index substrate

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11656464B2Layered pupil-replicating waveguide
Publication Date: 2023.05.23 META PLATFORMS TECHNOLOGIES LLC
  • US11656464B2 patent drawing
  • US11656464B2 patent drawing
  • US11656464B2 patent drawing

AI summary

A pupil-replicating waveguide includes a high-index substrate and a low-index substrate coupled by an intermediate layer between the substrates. The refractive index of the intermediate layer is lower than the refractive index of the low-index substrate. The intermediate layer prevents highly oblique rays of image light from entering the low-index substrate, thereby reducing intensity drops in the field of view conveyed by the pupil-replicating waveguide, the intensity drops caused by insufficient replication of the highly oblique rays in the low-index substrate.