Layered Radiant Insulation Assembly for Bidirectional Heat Control

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Solution Overview

Problem

Traditional insulated assemblies fail to effectively address all forms of heat transfer, particularly radiant heat transfer, leading to inefficiencies in energy usage and increased heating and cooling costs, as they often rely on passive methods and single radiant barriers that do not account for heat transfer in both directions.

Innovation Solution

An active insulated assembly is introduced, featuring thermal conductors and dual radiant barriers that actively reflect radiant energy back to its source, along with a logic device to control thermal energy movement, ensuring net neutral heat transfer and accounting for all radiant energy transfer, thereby improving energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional passive insulation methods are used, then the assembly provides basic thermal resistance, but radiant heat transfer is not effectively addressed leading to energy loss

Engineering Contradiction:
Improveradiant heat lossVSAvoidinsulation assembly structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The insulation assembly is segmented into multiple functional layers including exterior radiant barriers, interior radiant barriers, insulation material, and vapor barriers. Each layer serves a specific function in addressing different heat transfer modes, collectively reducing radiant heat loss while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The assembly uses composite construction combining materials with different properties: radiant barriers (metalized films) for radiant heat reflection, insulation material (fiberglass or foam) for conductive/convective resistance, and vapor barriers for moisture control. This composite approach effectively addresses radiant heat loss by integrating materials that target different heat transfer mechanisms

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If a single radiant barrier is used, then the assembly structure is simple, but it cannot account for heat transfer in both directions reducing effectiveness

Engineering Contradiction:
Improveradiant heat transferVSAvoidnumber of radiant barriers
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The radiant barrier function is segmented into multiple separate barriers positioned at different locations within the assembly (exterior and interior). This segmentation allows each barrier to address radiant heat transfer from different directions, effectively managing heat transfer in both directions while the modular nature keeps the overall design manageable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the assembly have different radiant barrier configurations tailored to their specific functions. The exterior radiant barrier primarily reflects external radiant heat, while the interior radiant barrier addresses internal radiant heat transfer. This local differentiation optimizes radiant heat control for each direction without requiring a uniformly complex design throughout

Inventive Principle:
Principle #3Local quality

3Loss of energy

If thicker insulation is used to reduce heat transfer, then thermal resistance improves, but wall thickness increases reducing construction efficiency

Engineering Contradiction:
Improveheat transferVSAvoidconstruction efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The assembly uses composite construction combining radiant barriers with relatively thin layers of insulation material. The radiant barriers provide high radiant heat reflection with minimal thickness, allowing the overall assembly to achieve superior thermal resistance without requiring thick insulation layers, thereby maintaining construction efficiency

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the approach from relying solely on insulation thickness to achieving thermal resistance through multiple mechanisms: radiant reflection (radiant barriers), conductive/convective resistance (insulation material), and vapor control. This parameter change allows achieving the same or better heat transfer reduction with a thinner overall assembly, improving construction efficiency

Inventive Principle:
Principle #35Parameter changes

4Reliability

If insulation thickness is increased to maintain performance, then thermal resistance is maintained, but the assembly becomes bulkier reducing design flexibility

Engineering Contradiction:
Improvethermal performanceVSAvoidassembly thickness
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multi-layer composite assembly achieves reliable thermal performance through coordinated action of different materials: radiant barriers reflect radiant heat, insulation material resists conductive and convective heat transfer, and vapor barriers prevent moisture issues. This composite approach maintains consistent thermal performance across varying conditions while keeping the assembly compact, avoiding the need for bulky single-material solutions

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The thermal performance function is segmented across multiple thin layers rather than relying on a single thick layer. Each layer contributes to overall performance: exterior radiant barrier, insulation material, vapor barrier, interior radiant barrier. This segmentation allows achieving reliable thermal resistance with a compact overall thickness, improving design flexibility compared to thick single-layer insulation

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy consumption by addressing radiant heat losses, allows for thinner insulation profiles with better performance, and reduces heating and cooling costs by converting previously lost heat into usable forms, maintaining a consistent environment while minimizing energy usage.

Implementation Method 1

a first radiant barrier on a first side of the thermal conductor configured to reflect radiant energy back to its source

Methodology Applied
Scientific EffectRadiant energy reflection: Reflection

Data Source

PatentUS11732466B2Multiple layered radiant active assembly
Publication Date: 2023.08.22 HAUENSTEIN MARK
  • US11732466B2 patent drawing
  • US11732466B2 patent drawing
  • US11732466B2 patent drawing

AI summary

An active insulated assembly for controlling heat transfer through insulated assemblies. The active insulated assembly includes a thermal conductor configured to actively move thermal energy from the active insulated assembly. The active insulated assembly also includes a first radiant barrier on a first side of the thermal conductor configured to reflect radiant energy back to its source and allow the assembly to resist heat transfer in either direction. The active insulated assembly further includes a second radiant barrier on a second side of the thermal conductor wherein the second side is opposite the first side, the second radiant barrier configured to reflect radiant energy back to its source and allow the assembly to resist heat transfer in either direction.