Layered-Spinel Cathode Material for Lithium Batteries

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Solution Overview

Problem

Conventional cathode active materials in lithium batteries, such as LiCoO2, have limited discharge capacity and stability issues due to high irreversible capacity, leading to low initial charge/discharge efficiencies.

Innovation Solution

A layered-spinel composite structure lithium metal oxide, represented by the formula (0.6-a)Li[Li1/3Mn2/3]O2 - 0.4LiNi1-b-c Co b Mn c O2 - a/2LiMn2 O4, where 0<b<0.5, 0<c<0.5, and 0<a<0.6, allows for intercalation and deintercalation of lithium, enhancing discharge capacities and charge/discharge efficiencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiCoO2 is used as cathode active material, then electrochemical potential and cost are improved, but discharge capacity is limited to about 140 mAh/g

Engineering Contradiction:
Improveelectrochemical potentialVSAvoiddischarge capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses a composite oxide with layered structure xLi2MO3·(1-x)LiMeO2 where M is predominantly Mn and Me is a transition metal. This composite structure combines the advantages of different materials to achieve both high electrochemical potential and high discharge capacity exceeding 140 mAh/g.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the composition parameters x and the metal elements M and Me to achieve desired performance. By adjusting the ratio of Li2MO3 to LiMeO2 and selecting appropriate transition metals, the discharge capacity is enhanced while maintaining electrochemical stability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If Li is removed from LiCoO2 to increase discharge capacity, then capacity is improved, but structural stability deteriorates making Li1-xCoO2 inherently unstable

Engineering Contradiction:
Improvedischarge capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The composite oxide structure xLi2MO3·(1-x)LiMeO2 provides structural stability while enabling high discharge capacity. The layered structure with specific metal compositions maintains integrity during lithium intercalation and deintercalation, preventing the instability issues of Li1-xCoO2.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a composite oxide structure that acts as an intermediary between LiCoO2 and high-capacity materials. This intermediate structure provides the stability of LiCoO2 while enabling the high capacity of lithium-rich compositions through controlled lithium extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the content ratio of Li2MO3 is increased to 50% or more to obtain high discharge capacity, then discharge capacity is improved, but initial irreversible capacity is increased reducing initial efficiency

Engineering Contradiction:
Improvedischarge capacityVSAvoidinitial irreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent optimizes the composition parameter x to balance discharge capacity and initial efficiency. By carefully selecting x and the metal compositions, the initial irreversible capacity is minimized while maintaining high discharge capacity, improving initial charge/discharge efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The layered-spinel composite structure increases discharge capacities and charge/discharge efficiencies, reducing irreversible capacity and maintaining high coulombic efficiency, as demonstrated by charge/discharge experiments showing improved capacity retention and efficiency compared to conventional materials.

Implementation Method 1

allows for intercalation and deintercalation of lithium

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

charge/discharge experiments showing improved capacity retention and efficiency

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentEP1909345B1Cathode active material for a lithium battery
Publication Date: 2011.12.21 SAMSUNG SDI CO LTD
  • EP1909345B1 patent drawingFigure 1
  • EP1909345B1 patent drawingFigure 2A
  • EP1909345B1 patent drawingFigure 2B

AI summary

Cathode active materials including lithium composite metal oxides having layered-spinel composite structures are provided. The lithium metal oxide may be represented by the formula xLi2MO3-yLiMeO2-zLi1+dM'2-dO4, in which 0≤d≤0.33, 0&lt;x&lt;1, 0&lt;y&lt;1, 0&lt;z&lt;1 and x+y+z=1. In the formula M is selected from Mn, Ti, Zn, and combinations thereof. Me is selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, B and combinations thereof. M' is selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Mg, Zr, B, and combinations thereof. The cathode active materials have layered-spinel composite structures in which lithium can be intercalated and deintercalated. Lithium batteries including the cathode active materials show high initial coulombic efficiencies and high capacity retention ratios.