Layered τ-MnO2 Cathode Material for Reversible Second-Electron Transfer

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Solution Overview

Problem

Traditional alkaline batteries face challenges in the second electron transfer during discharge and rechargeability due to structural differences between tunnel manganese(III) oxy-hydroxide and layered manganese(II) hydroxide, leading to unfavorable phase transformations and limited cyclability.

Innovation Solution

A new synthetic manganese oxide material τ-MnO2 is developed with a crystalline structure and space grouping of P3m1, achieved by oxidizing β-MnOOH with ozone or radical oxygen species in the absence of water, maintaining the layered structure and facilitating the transfer of the second electron.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional tunnel manganese oxide structure (γ-MnO2) is used in alkaline batteries, then the first electron transfer during discharge is achieved, but the second electron transfer is hindered due to structural differences between tunnel manganese(III) oxy-hydroxide and layered manganese(II) hydroxide

Engineering Contradiction:
Improveelectron transfer capabilityVSAvoidcyclability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The invention changes the crystal structure parameter from traditional tunnel structure to a new layered structure (space group P3m1) by controlling the oxidation process. This structural parameter change enables both the first and second electron transfers while maintaining rechargeability, resolving the contradiction between electron transfer capability and cyclability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite oxidation state structure within the layered MnO2 framework, where Mn(IV) sites facilitate the first electron transfer and Mn(III) sites enable the second electron transfer. This composite approach within a single phase allows dual electron transfer while maintaining structural integrity for cycling

Inventive Principle:
Principle #40Composite materials

2Productivity

If tunnel manganese oxide structure is reduced during discharge, then Mn(IV) is reduced to Mn(III), but the original tunnel structure cannot be restored during charge due to formation of spinel Hausmannite and hetaerolite phases

Engineering Contradiction:
Improvedischarge capacityVSAvoidstructural integrity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The invention performs preliminary oxidation of Mn(OH)2 to form the specific layered MnO2 structure with P3m1 space group before battery operation. This pre-formed structure is designed to maintain its layered architecture during charge-discharge cycles, preventing the formation of spinel phases and enabling reversible structural changes necessary for cycling

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If conventional oxidation methods are used to synthesize MnO2, then Mn(OH)2 is oxidized to MnO2, but the resulting tunnel structure does not support the second electron transfer

Engineering Contradiction:
Improvesynthesis processVSAvoidrechargeability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the oxidation conditions by using gaseous oxidants (O2, O3, or radical oxygen species) instead of conventional liquid oxidants, and controls the oxidation to produce a layered structure with P3m1 space group. This parameter change in synthesis conditions directly produces a structure that supports both electron transfers and enables rechargeability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new material τ-MnO2 exhibits improved rechargeability and cyclability, with stable charge-discharge profiles and maintained structural integrity, enhancing the performance of secondary battery cathodes.

Implementation Method 1

contacting a solid β-MnOOH with a component selected from the group consisting of an ozone species, a radical oxygen species, and a combination of the aforementioned species

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11878916B2Manganese oxide composition of matter, and synthesis and use thereof
Publication Date: 2024.01.23 IONIC MATERIALS INC
  • US11878916B2 patent drawing
  • US11878916B2 patent drawing
  • US11878916B2 patent drawing

AI summary

The present invention relates to a new synthetic manganese oxide material, a method of synthesis of the new manganese oxide material, and use of the new synthetic manganese oxide as a secondary battery active cathode material in an electrochemical application.