Layered Triple Hydroxide Drilling Fluid for H2S Scavenging

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Solution Overview

Problem

Existing methods for scavenging hydrogen sulfide (H2S) from subterranean geological formations during oil and gas drilling operations are inefficient, environmentally detrimental, and financially taxing, posing safety and operational challenges due to H2S's toxicity and corrosiveness.

Innovation Solution

A method using a drilling fluid suspension containing a layered triple hydroxide material composed of manganese, cobalt, and iron, with a pH of 10 or more, which scavenges H2S by reacting with it to convert it into elemental sulfur and insoluble sulfides, enhancing rheological properties and extending breakthrough and saturation times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional H2S scavenging methods (chlorine dioxide, calcium hypochlorite, iron chelates) are used, then H2S removal is achieved, but the methods are inefficient, environmentally detrimental, and financially taxing

Engineering Contradiction:
ImproveH2S scavenging efficiencyVSAvoidenvironmental impact and cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters by using a layered triple hydroxide material with specific metal composition (Mn, Co, Fe) and controlled pH (10 or more), which fundamentally alters the scavenging mechanism compared to conventional oxidants, achieving efficient H2S removal while reducing environmental harm and cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a composite layered triple hydroxide material containing multiple metals (manganese, cobalt, iron) in specific ratios, combining the advantages of different metal hydroxides to achieve superior H2S scavenging performance, extended breakthrough time, and maintained rheological properties

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If drilling fluid suspension with layered triple hydroxide material is used, then breakthrough time increases by 5 to 10 times, but the drilling fluid composition becomes more complex

Engineering Contradiction:
Improvebreakthrough timeVSAvoiddrilling fluid composition
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The layered triple hydroxide material serves multiple functions simultaneously: it acts as an H2S scavenger, maintains drilling fluid rheological properties, and provides extended breakthrough time, eliminating the need for separate additives and simplifying the overall system despite the complex material composition

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If H2S scavenging agents are added to drilling fluid, then H2S removal efficiency improves, but rheological properties may be affected

Engineering Contradiction:
ImproveH2S removal efficiencyVSAvoidrheological properties
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent specifies a pH of 10 or more for the drilling fluid suspension, which optimizes the performance of the layered triple hydroxide material while maintaining the rheological stability of the drilling fluid, preventing degradation of polymers and starches

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly improves H2S scavenging efficiency, increasing breakthrough and saturation times by 5 to 10 times and 1 to 3 times, respectively, while maintaining improved rheological properties of the drilling fluid, thus ensuring safer and smoother drilling operations.

Implementation Method 1

scavenging the hydrogen sulfide from the subterranean geological formation by reacting the hydrogen sulfide with the layered triple hydroxide material in the water-based mud

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12441930B1Wellbore and geologic formation desulfurization process
Publication Date: 2025.10.14 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US12441930B1 patent drawing
  • US12441930B1 patent drawing
  • US12441930B1 patent drawing

AI summary

A method of removing hydrogen sulfide from a subterranean geological formation includes injecting a drilling fluid suspension in the subterranean geological formation. The drilling fluid suspension has a pH of 10 or more and includes a layered triple hydroxide material, including manganese, cobalt, and iron, in an amount of 0.01 to 0.5 precent by weight of the drilling fluid suspension. The method further includes circulating the drilling fluid suspension in the subterranean geological formation and forming a water-based mud and scavenging the hydrogen sulfide from the subterranean geological formation by reacting the hydrogen sulfide with the layered triple hydroxide material in the water-based mud.