Semiconductor Layout Dummy Pattern Conversion for Signal Delay

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Solution Overview

Problem

Existing semiconductor manufacturing processes face challenges in reducing signal propagation delay due to high electrical resistance in layout diagrams, particularly after the dummy fill process, which affects the performance of integrated circuits.

Innovation Solution

The method involves converting adjacent dummy patterns into an electrically parallel configuration with routed patterns in the layout diagram, reducing resistance by adding jumper patterns and via patterns, thereby optimizing the layout to minimize signal propagation delay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If dummy fill process is performed to complete the layout diagram, then the layout diagram is fully populated with patterns, but electrical resistance increases and signal propagation delay worsens

Engineering Contradiction:
Improvenumber of patterns in layout diagramVSAvoidelectrical resistance
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent merges adjacent dummy patterns into electrically parallel configurations with routed patterns. By combining multiple parallel conductive paths, the equivalent resistance is reduced while maintaining the complete pattern coverage achieved through dummy fill. This resolves the contradiction by making the dummy patterns serve dual purposes: filling gaps and providing low-resistance parallel conduction paths.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the electrical configuration parameter of dummy patterns from isolated single-path conductors to multi-path parallel configurations. By altering the topological arrangement and electrical connectivity parameters of dummy patterns, the system achieves both complete coverage and reduced resistance simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If dummy patterns are converted to electrically parallel configuration with routed patterns, then electrical resistance is reduced, but layout diagram complexity increases

Engineering Contradiction:
Improveelectrical resistanceVSAvoidlayout diagram complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The dummy patterns, which were originally added solely for structural completion, are made to serve an additional electrical function by converting them into parallel conduction paths. This self-service approach reduces resistance without requiring separate dedicated low-resistance structures, thereby limiting the increase in overall layout complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The dummy patterns are transformed from having a single function (filling gaps) to multiple functions (filling gaps and providing parallel conduction paths). This multi-functionality allows the same structural elements to address both layout completion and electrical performance requirements, minimizing the net increase in complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If adjacent dummy patterns are converted into electrically parallel configuration, then signal propagation delay is minimized, but manufacturing process complexity increases

Engineering Contradiction:
Improvesignal propagation delayVSAvoidmanufacturing process complexity
Core Design Contradiction:
Loss of timeVSEase of manufacture

Solution Approach 1:

The conversion of dummy patterns to electrically parallel configurations is performed during the layout diagram generation phase, before fabrication. By preparing the parallel configuration structure in advance through design-time optimization, the manufacturing process benefits from reduced signal propagation delay without adding complexity during actual fabrication, as the structure is already in place.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20210374317A1Method of generating layout diagram including dummy pattern conversion and system of generating same
Publication Date: 2021.12.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20210374317A1 patent drawing
  • US20210374317A1 patent drawing
  • US20210374317A1 patent drawing

AI summary

A method (of revising an initial layout diagram of a wire routing arrangement, the initial layout diagram and versions thereof being stored on a non-transitory computer-readable medium) includes identifying, in a first conductance layer of the initial layout diagram, a routed pattern and a dummy pattern, each of which extends in a first direction and revising to form a revised layout diagram. The routed patterns are functional in a representation of a circuit and the dummy patterns are non-functional in the representation of the circuit. The revising includes connecting first ends of the corresponding routed and dummy patterns and connecting second ends of the corresponding routed and dummy patterns.