Layer-by-Layer Protective Coating for Li-Metal Dendrite Suppression

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Solution Overview

Problem

Lithium-air batteries face challenges such as the development of electrochemically stable electrolytes, optimized air electrode structures, and suppression of dendritic growth on lithium anodes, limiting their practical application.

Innovation Solution

A multi-layered structure is deposited on a lithium metal electrode using Layer-by-Layer (LbL) assembly, incorporating ion-conductive polymers and graphene oxide to create a protective layer that suppresses dendritic growth and enhances ionic conductivity, comprising layers of polyethylene oxide, graphene oxide, and polyacrylic acid, which improves the cyclability and stability of lithium-air batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective layer is deposited on the lithium metal electrode surface, then dendritic growth is suppressed and electrochemical stability is improved, but ionic conductivity may be reduced

Engineering Contradiction:
Improvedendritic growth suppressionVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The protective layer is designed with a porous structure containing ion-conductive polymer within the pores. This allows lithium ions to transport through the protective layer while maintaining mechanical barrier function against dendritic growth. The porous structure resolves the contradiction by providing both protection and ionic conductivity pathways.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The protective layer combines multiple materials with complementary properties: barrier layer (for dendrite suppression), ion-conductive polymer (for ionic conductivity), and graphene oxide (for structural stability and electrochemical compatibility). This composite structure simultaneously achieves protection and maintains ion transport.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the protective layer thickness is increased to improve barrier performance, then dendritic growth suppression is enhanced, but electrolyte permeability and ionic conductivity are reduced

Engineering Contradiction:
Improvebarrier performanceVSAvoidelectrolyte permeability
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The protective layer utilizes a porous structure that allows electrolyte and lithium ions to permeate through the layer. The porosity ensures that even at optimal thickness, the layer maintains sufficient ionic conductivity and electrolyte access while providing adequate mechanical barrier function.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

Different regions of the protective layer have different functions: the barrier layer provides mechanical protection against dendrites, while the porous regions containing ion-conductive polymer provide ionic conductivity pathways. This local differentiation allows the layer to achieve both barrier performance and ion transport without requiring excessive thickness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layered structure effectively suppresses dendritic growth, enhances ionic conductivity, and improves the charge-discharge cyclability of lithium-air batteries, addressing the challenges of electrolyte stability and air electrode optimization.

Implementation Method 1

The electrode protective structure suppresses dendritic growth on an electrode, such as a lithium anode

Methodology Applied
Scientific EffectDendritic growth suppression:

Implementation Method 2

enhances ionic conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 3

forming a pair of bilayers on a surface of the substrate, the first bilayer including a first material and a second material wherein the first material and the second material are oppositely charged materials or materials otherwise having affinity for each other

Methodology Applied
Scientific EffectLayer-by-layer assembly: Adsorption

Implementation Method 4

The electrolyte permeability in the layer can be repressed with increasing thickness of the tetralayer, for example, graphene oxide can lower the permeability

Methodology Applied
Scientific EffectPermeability repression: Permeation

Data Source

PatentUS11909024B2Multi-layer structures prepared by layer-by-layer assembly
Publication Date: 2024.02.20 MASSACHUSETTS INST OF TECH
  • US11909024B2 patent drawing
  • US11909024B2 patent drawing
  • US11909024B2 patent drawing

AI summary

A protective layer can be deposited on a surface of an porous polymer separator placing on a Li-metal electrode to protect against adverse electrochemical activity in a battery. The protective layer can be a multilayered structure including graphene oxide.