Liquid-Crystal Medium for PSA Displays

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Solution Overview

Problem

Current liquid crystal (LC) displays, particularly polymer sustained alignment (PSA) displays, face issues such as inadequate tilt angles, voltage holding ratio (VHR) limitations, residual unpolymerized reactive mesogens causing image sticking and mura, high viscosity leading to slow response times, and stability concerns under UV exposure.

Innovation Solution

The use of an LC medium comprising polymerizable compounds, compounds of formula B, and compounds of formula Q, which facilitate quick and complete polymerization, reduce viscosity, and enhance voltage holding ratio, while maintaining high UV absorption and stability, thereby improving pretilt angle generation and display performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional LC media with reactive mesogens are used in PSA displays, then polymerization can be achieved to generate pretilt angle, but residual unpolymerized reactive mesogens cause image sticking and mura defects

Engineering Contradiction:
Improvedisplay qualityVSAvoidunpolymerized reactive mesogens
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent modifies the chemical structure of reactive mesogens by introducing specific molecular weight ranges (50-200 g/mol) and functional groups (acrylate, methacrylate, vinyl) to optimize polymerization efficiency. This parameter optimization ensures complete polymerization while maintaining desired pretilt angles, eliminating image sticking and mura defects caused by residual monomers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite LC medium system combining specifically designed reactive mesogens with host liquid crystal materials. This composite approach ensures complete polymerization of the reactive mesogen component while maintaining the liquid crystalline properties of the host mixture, preventing residual monomer-related defects

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If high viscosity LC materials are used, then stability and alignment are improved, but response times become slow

Engineering Contradiction:
Improvealignment stabilityVSAvoidresponse time
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent selects liquid crystal host materials with optimized viscosity parameters (specifically γ1 rotational viscosity) to achieve fast response times while maintaining adequate alignment stability. The reactive mesogens are designed with molecular weights and structures that balance polymerization efficiency with minimal impact on overall mixture viscosity, enabling both stability and speed

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If polymerization is performed with UV exposure, then pretilt angle is generated, but UV stability concerns arise

Engineering Contradiction:
Improvepretilt angle generationVSAvoidUV stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent designs reactive mesogens with UV-stable chemical structures, selecting functional groups (acrylate, methacrylate, vinyl) and molecular compositions that resist UV degradation. The host liquid crystal materials are also selected for their UV stability, ensuring the entire LC medium maintains its properties under UV exposure while allowing effective photopolymerization for pretilt generation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes UV radiation's dual role: it initiates polymerization of the reactive mesogens to generate the desired pretilt angle, while the UV-stable formulation ensures no degradation occurs. The harmful UV exposure during operation is converted into a beneficial polymerization trigger during manufacturing, with the stable formulation preventing subsequent UV damage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If conventional reactive mesogens are used, then polymerization occurs, but voltage holding ratio is limited

Engineering Contradiction:
Improvevoltage holding ratioVSAvoidpolymerization efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes the molecular weight (50-200 g/mol) and functional group composition of reactive mesogens to achieve complete polymerization with high voltage holding ratio. The specific structural parameters ensure efficient crosslinking density that maintains electrical insulation properties, achieving VHR above 90% while ensuring complete monomer conversion

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables PSA displays to achieve faster response times, reduced image sticking and mura, improved VHR, and enhanced stability of the pretilt angle even after UV exposure, with reduced viscosity and improved birefringence, addressing the limitations of prior art LC media.

Implementation Method 1

The polymerizable compounds are polymerized by photo-polymerization, very preferably by UV photo-polymerization

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

enhanced stability of the pretilt angle even after UV exposure, with reduced viscosity and improved birefringence

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS11299673B2Liquid-crystal medium
Publication Date: 2022.04.12 MERCK PATENT GMBH
  • US11299673B2 patent drawing
  • US11299673B2 patent drawing
  • US11299673B2 patent drawing

AI summary

A liquid crystal (LC) medium comprising a polymerizable compound, a process for its preparation, its use for optical, electro-optical and electronic purposes, such as LC displays, including LC displays of the polymer sustained alignment (PSA) type, and LC displays, including PSA displays, comprising the LC medium.