Polarization-Independent Liquid Crystal Micro-Lens Array

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Solution Overview

Problem

Existing liquid crystal micro-lens arrays (LCMLAs) are polarization-dependent, leading to low beam utilization efficiency and requiring polarizers, which limits optical efficiency, and previous attempts at polarization-independent designs face issues such as narrow temperature ranges, high driving voltages, and complex fabrication.

Innovation Solution

A polarization-independent liquid crystal micro-lens array using double-layered nematic liquid crystals with orthogonal alignment, separated by double-sided indium-tin oxide silica, allowing for modulation of driving voltages to achieve polarization-insensitive operation and tunable focal length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polarizer is mounted in front of the LCMLA to remove beams with electric vector perpendicular to the optical axis, then the performance of LC devices is improved, but the optical efficiency is limited due to filtering out incident beams

Engineering Contradiction:
Improveperformance of LC devicesVSAvoidoptical efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The LCMLA is divided into multiple independent micro-lenses, each capable of manipulating light independently. This segmentation allows different regions to handle different polarization states, improving overall optical efficiency while maintaining device performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The LCMLA is designed to handle both polarized and unpolarized light, making it universally applicable without requiring a polarizer. The device achieves multi-functionality by effectively processing incident beams regardless of their polarization state, thereby eliminating energy loss from filtering

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If blue phase liquid crystal (BPLC) or polymer dispersed liquid crystal (PDLC) is used to create polarization-independent LCMLA, then polarization dependence is eliminated, but narrow operation temperature range and very high control voltages are required

Engineering Contradiction:
Improvepolarization independenceVSAvoidoperation temperature range
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent changes the material parameters by using conventional nematic liquid crystal compounds instead of BPLC or PDLC. This parameter change enables the device to operate at standard temperatures and voltages while achieving polarization independence through the specific alignment configuration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The device uses a composite structure combining conventional nematic liquid crystal with specific alignment layers and electrode configurations. This composite approach achieves polarization independence without the temperature and voltage drawbacks of BPLC or PDLC materials

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If blue phase liquid crystal (BPLC) or polymer dispersed liquid crystal (PDLC) is used to create polarization-independent LCMLA, then polarization dependence is eliminated, but very high control voltages are required

Engineering Contradiction:
Improvepolarization independenceVSAvoidcontrol voltage
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent changes the electrical parameters by using conventional nematic liquid crystal with standard dielectric properties instead of BPLC or PDLC. This enables the device to operate at low control voltages (typically 0-5V) while maintaining polarization independence through the alignment configuration

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If LC molecules are arranged with axially symmetric alignment to reduce driving voltage and expand temperature range, then polarization independence is achieved, but the fabrication becomes complex and requires precise alignment

Engineering Contradiction:
Improvepolarization independenceVSAvoidfabrication complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is segmented into separate top and bottom substrates with independent alignment layers. This segmentation simplifies fabrication by allowing each substrate to be aligned independently using standard rubbing techniques, avoiding the complex single-step axially symmetric alignment process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure with conventional alignment layers on both substrates, combining simple materials with a clever configuration to achieve polarization independence without complex fabrication processes

Inventive Principle:
Principle #40Composite materials

5Adaptability or versatility

If photo-alignment is used to build polarization independent LC lens, then polarization independence is achieved, but the alignment is unstable at high temperature and under UV beam illumination

Engineering Contradiction:
Improvepolarization independenceVSAvoidalignment stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent uses conventional rubbing alignment layers that are simple, stable, and robust against temperature and UV exposure. These alignment layers provide long-term stability compared to photo-alignment methods, ensuring reliable operation under various environmental conditions

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high optical efficiency, simple manufacturing, low power consumption, and multi-mode operation, significantly improving beam utilization and imaging capabilities by allowing both polarization-dependent and independent imaging modes.

Implementation Method 1

The uniaxial birefringence property of nematic liquid crystal (NLC) is one of its fundamental properties

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 2

a top liquid crystal layer disposed between the planar panel top surface and the top substrate internal surface, the top liquid crystal layer having a first polarization, a bottom liquid crystal layer disposed between the planar panel bottom surface and the bottom substrate internal surface, the bottom liquid crystal layer having a second polarization orthogonal to the first polarization

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 3

The phase distribution is determined by the reorientation of LC molecules under an external electric or magnetic field

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 4

an optically transparent, dielectric planar panel

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentUS10295850B1Electrically tunable polarization independent liquid crystal micro-lens array comprising top and bottom liquid crystal layers
Publication Date: 2019.05.21 BLACK SESAME TECH INC
  • US10295850B1 patent drawing
  • US10295850B1 patent drawing
  • US10295850B1 patent drawing

AI summary

A polarization-independent liquid crystal micro-lens array, comprising, an optically transparent, dielectric planar panel, an optically transparent upper planar electrode deposited upon the planar panel top surface and bottom surface, a top substrate positioned adjacent to the planar panel top surface, a top pattern electrode deposited on the top substrate internal surface, a top liquid crystal layer disposed between the planar panel top surface and the top substrate internal surface, the top liquid crystal layer having a first polarization, a bottom substrate positioned adjacent to the planar panel bottom surface, a bottom pattern electrode deposited on the bottom substrate internal surface, a bottom liquid crystal layer disposed between the planar panel bottom surface and the bottom substrate internal surface, the bottom liquid crystal layer having a second polarization orthogonal to the first polarization.