Liquid Crystal Retardation Plate Stabilization

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Solution Overview

Problem

Conventional orientation controlling agents for liquid crystal display devices are inadequate in controlling the tilt angle of discotic liquid crystal compounds, particularly those with heterocyclic groups, leading to instability and defects in optically anisotropic layers due to temperature dependency and insufficient wavelength compensation.

Innovation Solution

A composition comprising a polymer with constitutional units represented by specific formulas, including fluoroaliphatic groups and discotic liquid crystal compounds, which aligns liquid crystal molecules in a hybrid orientation with a low mean tilt angle, stabilizing the optically anisotropic layer and reducing temperature-dependent changes in tilt angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional orientation controlling agents are used, then liquid crystal molecules can be oriented to some extent, but the tilt angle cannot be adequately controlled and exhibits large temperature dependency

Engineering Contradiction:
Improvetilt angle controlVSAvoidtemperature stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent uses a composite orientation controlling agent comprising both a rod-like liquid crystal compound and a discotic liquid crystal compound. The rod-like compound (with aromatic ring and cyano group) provides strong orientation control, while the discotic compound (with triphenylene core) stabilizes the tilt angle against temperature changes. This composite approach combines the strengths of both molecular types to achieve precise and stable tilt angle control.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the molecular parameters of the orientation controlling agents, specifically selecting compounds with particular structural features (aromatic rings, cyano groups, triphenylene cores) and controlling their concentration ratios. By adjusting these chemical and compositional parameters, the patent achieves both precise tilt angle control and temperature stability that conventional single-type agents cannot provide.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If discotic liquid crystal compounds with heterocyclic groups are used, then optical compensation can be achieved, but wavelength dispersibility is insufficient leading to discoloration

Engineering Contradiction:
Improveoptical compensationVSAvoidwavelength compensation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs a composite system combining the discotic liquid crystal compound (for optical compensation) with a rod-like liquid crystal compound and polymer matrix. This composite structure enables the discotic compound to provide wavelength-independent retardation while the rod-like compound and polymer contribute to hybrid orientation, collectively achieving both optical compensation and wavelength compensation without discoloration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent assigns different functional roles to different components: the discotic liquid crystal compound specifically provides optical compensation through its molecular structure, while the rod-like compound and polymer handle orientation control. This functional differentiation allows each component to optimize its specific role, with the discotic compound achieving wavelength-independent optical properties without causing discoloration.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If the optically anisotropic layer has larger refractive index anisotropy, then the liquid crystal cell can be compensated with smaller thickness, but the tilt angle becomes more sensitive to temperature changes

Engineering Contradiction:
Improvelayer thicknessVSAvoidtilt angle stability
Core Design Contradiction:
Length of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent uses a composite orientation controlling agent system where the rod-like liquid crystal compound provides strong orienting power to maintain tilt angle, while the discotic liquid crystal compound contributes to temperature stability. This composite approach enables the system to achieve the desired tilt angle and optical properties with reduced thickness while maintaining temperature stability through the synergistic interaction of both compound types.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the optically anisotropic layer, reducing defects and improving wavelength compensation, enabling stable and efficient optical compensation in liquid crystal display devices.

Implementation Method 1

aligns liquid crystal molecules in a hybrid orientation with a low mean tilt angle

Methodology Applied
Scientific EffectHybrid orientation:

Implementation Method 2

stabilizing the optically anisotropic layer

Methodology Applied
Scientific EffectOptical anisotropy: Anisotropy

Implementation Method 3

the phase difference cannot be compensated over the entire wavelength range of light due to difference in wavelength dispersibility between the rod-like liquid crystal compound and the discotic liquid crystal compound to cause discoloration

Methodology Applied
Scientific EffectWavelength dispersibility compensation:

Implementation Method 4

birefringence occurring in the liquid crystal cell employing a rod-like liquid crystal compound is compensated with an optical compensation sheet having an optically anisotropic layer

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS8053040B2Liquid crystal composition, retardation plate, liquid crystal display device, and process for producing retardation plate
Publication Date: 2011.11.08 FUJIFILM CORP
  • US8053040B2 patent drawing
  • US8053040B2 patent drawing
  • US8053040B2 patent drawing

AI summary

A composition comprising at least one liquid crystal compound, and at least one polymer is disclosed. The polymer comprises a constitutional unit represented by a following formula (A) and a constitutional unit derived from a monomer having a fluoroaliphatic group(s):wherein Mp represents a trivalent group constituting fully or partially a polymer main chain; L represents a single bond or a divalent linking group; and X represents a substituted or non-substituted aromatic condensed ring group.