Liquid Crystal Display Alignment Layers Using Reactive Mesogen Mixtures

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Solution Overview

Problem

Liquid crystal displays, particularly vertically aligned (VA) mode displays, face challenges with poor lateral surface visibility and afterimage issues, which existing methods struggle to address effectively.

Innovation Solution

Incorporating a mixture of two or more reactive mesogens in the alignment layers of liquid crystal displays, with specific chemical formulations, to improve alignment characteristics and reduce afterimages, along with a manufacturing method involving the application of these mesogens and ultraviolet radiation to form a pretilt in the liquid crystal layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single reactive mesogen is used in the alignment layer, then the alignment characteristics are improved, but the solubility is limited and afterimage issues persist

Engineering Contradiction:
Improvealignment characteristicsVSAvoidsolubility of reactive mesogen
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses a composite material approach by combining multiple reactive mesogens (at least two different types) in the alignment layer. This composite composition improves solubility compared to using a single reactive mesogen, while maintaining or enhancing alignment characteristics. The synergistic effect of multiple reactive mesogens resolves the contradiction between achieving good alignment and maintaining adequate solubility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the alignment layer by incorporating multiple reactive mesogens with different molecular structures and reactivity. This parameter change allows optimization of both solubility and alignment performance, overcoming the limitations of single-mesogen systems.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the reactive mesogen content in the alignment layer is increased to improve pretilt, then the pretilt angle is enhanced, but light leakage increases due to poor solubility

Engineering Contradiction:
Improvepretilt angle controlVSAvoidlight leakage
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

By using a composite of multiple reactive mesogens, the patent achieves adequate solubility even at optimized concentrations. This allows sufficient pretilt angle formation without the excessive concentration that would cause precipitation and light leakage in single-mesogen systems.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the concentration and composition ratio of reactive mesogens in the alignment layer. By carefully controlling these parameters, sufficient pretilt is achieved while maintaining solubility and avoiding light leakage defects.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional alignment methods are used, then the manufacturing process is simple, but afterimage issues and poor lateral surface visibility occur

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidafterimage performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the alignment layer by incorporating multiple reactive mesogens. This change improves afterimage performance and lateral surface visibility while maintaining compatibility with existing manufacturing processes, thus resolving the contradiction between simplicity and performance.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If multiple reactive mesogens are used to improve solubility, then the solubility and alignment characteristics are enhanced, but the device complexity increases

Engineering Contradiction:
Improvesolubility and alignment characteristicsVSAvoidalignment layer composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite of reactive mesogens where each component serves a specific function. While the composition is more complex than single-mesogen systems, the synergistic effects provide superior performance that justifies the increased complexity. The manufacturing process remains relatively straightforward despite the multi-component composition.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enhances the solubility of reactive mesogens, reducing light leakage and significantly improving both momentary and black afterimage performance, resulting in improved lateral surface visibility and display quality.

Implementation Method 1

radiating ultraviolet rays on the display panel assembly to react the reactive mesogen and thus form a pretilt

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 2

applying a voltage to a field generating electrode to generate an electric field on the liquid crystal layer, determining directions of liquid crystal molecules

Methodology Applied
Scientific EffectElectric Field: Electric Field

Data Source

PatentUS9671648B2Liquid crystal display and method of manufacturing the same
Publication Date: 2017.06.06 SAMSUNG DISPLAY CO LTD
  • US9671648B2 patent drawing
  • US9671648B2 patent drawing
  • US9671648B2 patent drawing

AI summary

A liquid crystal display includes a first alignment layer positioned in a first insulation substrate and a second alignment layer positioned in a second insulation substrate; and a liquid crystal layer positioned between the first insulation substrate and the second insulation substrate, in which the first alignment layer and the second alignment layer include an additive, and the additive is a mixture of two or more reactive mesogens selected from the group consisting of Chemical Formulas 1-1 to 1-15:In Chemical Formulas 1-4 to 1-15, X's are each independently H, CH3, (CH2)nCH3, F, Br, I, OH, C3H7, NH2, or CN, R's are each independently any one ofand n is 1 to 20.