Alignment Protrusion Optical Density for LCD Light Leakage

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Solution Overview

Problem

Conventional liquid crystal display panels with transparent alignment protrusions suffer from light leakage in dark conditions due to the phase difference caused by non-perpendicular liquid crystal molecules, which affects image quality and viewing angles.

Innovation Solution

The use of alignment protrusions with a specific optical density range of about 0.3/μm to 3/μm, made from materials like indium tin oxide, aluminum zinc oxide, or combinations thereof, which are designed to reduce light leakage by adjusting the tilt angles of liquid crystal molecules and improving aperture ratio, while allowing for various shapes and materials such as organic or inorganic materials, dyes, and pigments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transparent alignment protrusions are used, then the liquid crystal molecules can be aligned properly to achieve wide viewing angles, but light leakage occurs in dark conditions

Engineering Contradiction:
Improveviewing angleVSAvoidlight leakage
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The alignment protrusion changes its optical properties by introducing an optical density layer that absorbs light in dark conditions, preventing light leakage while maintaining the alignment function. The optical density value is specifically controlled to balance light leakage prevention with normal display performance.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent introduces a new parameter - optical density - to characterize and control the light leakage issue. By optimizing the optical density value of the alignment protrusion, the patent achieves a balance between preventing light leakage and maintaining proper liquid crystal alignment for wide viewing angles.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the optical density of alignment protrusion is increased to reduce light leakage, then light leakage is minimized, but liquid crystal molecule alignment may be affected

Engineering Contradiction:
Improvelight leakageVSAvoidalignment precision
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent systematically optimizes the optical density parameter within a specific range (0.3 to 3.0) to achieve the best balance between light leakage prevention and alignment precision. This parameter optimization ensures that the alignment protrusion maintains its function while minimizing harmful light leakage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The optical density layer is applied specifically to the alignment protrusion region rather than the entire substrate, allowing localized control of light leakage without affecting the overall alignment quality. This localized approach maintains alignment precision while reducing light leakage at the critical protrusion areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes light leakage in dark conditions, providing a smoother light leakage curve and maintaining image quality across wide viewing angles, while avoiding misalignment issues with appropriate optical density and material selection.

Implementation Method 1

the alignment protrusion has an optical density of about 0.3/μm to about 3/μm

Methodology Applied
Scientific EffectOptical density: Absorption (EM radiation)

Data Source

PatentUS7593080B2Liquid crystal display panel
Publication Date: 2009.09.22 AU OPTRONICS CORP
  • US7593080B2 patent drawing
  • US7593080B2 patent drawing
  • US7593080B2 patent drawing

AI summary

The disclosed is a liquid crystal display panel having alignment protrusions with an appropriate optical density (OD) of about 0.3/μm to 3/μm, and preferably of about 0.8/μm to 1.3/μm. The invention solves problems such as light leakage in dark conditions caused by transparent alignment protrusions and mismatch caused by black alignment protrusions overlapping the alignment marks.